Power Supplies

LTSpice is a tool that every electronics nerd should have at least a basic knowledge of. Those of us who work professionally in the analog and power worlds rely heavily on the validity of our simulations. It’s one of the basic skills taught at college, and essential to truly understand how a circuit behaves. [Mano] has quite a collection of videos about the tool, and here is a great video explanation of how a bootstrap circuit works, enabling a high-side driver to work in the context of driving a simple buck converter. However, before understanding what a bootstrap is, we need to talk a little theory.

Bootstrap circuits are very common when NMOS (or NPN) devices are used on the high side of a switching circuit, such as a half-bridge (and by extension, a full bridge) used to drive a motor or pump current into a power supply.

A simple half-bridge driving illustrates the high-side NMOS driving problem.

From a simplistic viewpoint, due to the apparent symmetry, you’d want to have an NMOS device at the bottom and expect a PMOS device to be at the top. However, PMOS and PNP devices are weaker, rarer and more expensive than NMOS, which is all down to the device physics; simply put, the hole mobility in silicon and most other semiconductors is much lower than the electron mobility, which results in much less current. Hence, NMOS and NPN are predominant in power circuits.

As some will be aware, to drive a high-side switching transistor, such as an NPN bipolar or an NMOS device, the source end will not be at ground, but will be tied to the switching node, which for a power supply is the output voltage. You need a way to drive the gate voltage in excess of the source or emitter end by at least the threshold voltage. This is necessary to get the device to fully turn on, to give the lowest resistance, and to cause the least power dissipation. But how do you get from the logic-level PWM control waveform to what the gate needs to switch correctly?

The answer is to use a so-called bootstrap capacitor. The idea is simple enough: during one half of the driving waveform, the capacitor is charged to some fixed voltage with respect to ground, since one end of the capacitor will be grounded periodically. On the other half cycle, the previously grounded end, jumps up to the output voltage (the source end of the high side transistor) which boosts the other side of the capacitor in excess of the source (because it got charged already) providing a temporary high-voltage floating supply than can be used to drive the high-side gate, and reliably switch on the transistor. [Mano] explains it much better in a practical scenario in the video below, but now you get the why and how of the technique.

We see videos about LTSpice quite a bit, like this excellent YouTube resource by [FesZ] for starters.

Continue reading “Simulating High-Side Bootstrap Circuits With LTSpice” →

For one-off projects or prototyping, it’s not too hard to find a wall wart or power supply to send a few joules of energy from the wall outlet to your circuit. Most of these power supplies use a transformer to step down the voltage to a more usable level and also to provide some galvanic isolation to the low voltage circuit. But for circuits where weight, volume, or cost are a major concern, a transformer may be omitted in the circuit design in favor of some sort of transformerless power supply.

While power supplies with this design do have many advantages, some care needs to be taken with regard to safety. The guide outlines four designs of increasing complexity which first puts out a basic transformerless power supply, using a series capacitor to limit current. To bring the voltage to an acceptable level, a recognizable bridge rectifier is paired with a capacitor as well as a zener diode. The second circuit presented adds voltage stabilization using a transistor and 78XX regulator. From there, zero-crossing detection is added to limit inrush surge currents, and the final design uses the venerable 555 timer to build a switching power supply.

Although it is noted several times throughout the guide, we’ll still point out here that transformerless designs like these introduce several safety issues since a mistake or fault can lead to the circuit being exposed to the mains voltage. However, with proper care and design it’s possible to make use of these designs to build more effective power supplies that can be safe to use for powering whatever circuit might energy but might not require the cost or weight of a transformer. For more on the theory of these interesting circuits and a few examples of where they are often found, check out the shocking truth about transformerless power supplies.

Thanks to [Stephen] for the tip!