Robotic Screw And Bolt Sorter Seeks A New Challenge

August 8, 2026 by Donald Papp 21 Comments

As someone who disassembles and repairs hardware, [Aad] eventually ended up with a huge collection of mixed bolts and screws. This led to creating the automatic bolt and screw sorting system you see here, although in a way it is just a proof of concept. Bolts and screws happen to be a useful application for now, but the system is capable of sorting just about any small objects.

A bit of machine vision detects the size and shape of each object. Weight can also be measured.

Mixed pieces go onto a large conveyor belt, shown on the right. This feeds a few screws at a time down a chute, where they roll onto an illuminated platform.

Above the lit platform is a camera, and machine vision is used to detect the size and shape and orientation of each screw. A robotic gripper on a gantry picks the screws up one by one — separating them first if they happened to clump together — and places each in a drop-off cart. The cart drops the object into a receptacle with its brethren, making sure similar ones are grouped together. Watch it in action in the video, embedded below the page break.

It’s a great build that shows fancy components aren’t necessary for good results. Servos and steppers are controlled with an ESP32-WROOM board, and a piezo sensor detects screws falling off the conveyor. Some of you may have noticed a repurposed Ultimaker 3D printer serving as the bulk of the system, its hot end having been replaced with a gripper that can raise and lower. The overhead camera is an ESP32-CAM adapted to accept M12 lenses so it can focus on the platform.

There’s one more feature worth mentioning — the system also has the ability to measure the weight of a picked object by placing it onto a moveable inspection platform, which can optionally put it under a USB microscope for a closer look. Everything is controlled by a nearby PC, so there’s a lot of flexibility built into the system.

We suppose that once all the screws and bolts in a shop are sorted, it only makes sense to sort all the nuts. Are there other objects besides screws and bolts that would be useful to sort with a system like this? If you have any ideas, don’t keep them to yourself! [Aad] would love to hear your comments and ideas, so share them below.

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Robot Picks Fruit And Changes Light Bulbs With Measuring Tape

April 18, 2025 by Tyler August 9 Comments

How far can you stretch a measuring tape before it buckles? The answer probably depends more on the tape than the user, but it does show how sturdy the coiled spring steel rulers can be. [Gengzhi He et. al.] may have been playing that game in the lab at UC San Diego when they hit upon the idea for a new kind of low-cost robotic gripper.

An image of the GRIP-tape robot described in the article, showing the tape-loop fingers. — Four motors, four strips of measuring tape (doubled up)– one robot hand.

With the lovely backronym “GRIP-tape” — standing for Grasping and Rolling in Plane — you get a sense for what this effector can do. Its two “fingers” are each made of loops of doubled-up measuring tape bound together with what looks suspiciously like duck tape. With four motors total, the fingers can be lengthened or shortened by spooling the tape, allowing a reaching motion, pivot closer or further apart for grasping, and move-in-place like conveyor belts, rotating the object in their grasp.

The combination means it can reach out, grab a light bulb, and screw it into a socket. Or open and decant a jar of spices. Another video shows the gripper reaching out to pick a lemon, and gently twist it off the tree. It’s quite a performance for a device with such modest components.

At the moment, the gripper is controlled via remote; the researchers plan on adding sensors and AI autonomous control. Read all the details in the preprint, or check below the fold to watch the robot in action.

This is hardly the first time we’ve highlighted a grabby robot. We’ve seen belts, we’ve seen origami — but this is the first time we’ve seen a measuring tape. Have you seen a cool robot? Toss us a tip. We’d love to hear from you. Continue reading “Robot Picks Fruit And Changes Light Bulbs With Measuring Tape” →

Apple-Picking Robot Stems From Labor Shortage

May 1, 2021 by Kristina Panos 35 Comments

Among all the job-related problems wrought by the pandemic, here is another one that comes as the result of people generally staying home: there are hardly any backpackers to do traditional transient backpacker jobs like picking apples. Researchers at Monash University’s Department of Mechanical and Aerospace engineering found a way to fill in the gap by building a pneumatic robot arm that can harvest an apple every seven seconds at top speed.

A suite of cameras and algorithms look for fruit amongst the foliage and carefully remove it by gripping it gently and twisting, much like a human would. In order to do this, the robot must consider the shape of the fruit, the way it’s hanging, and where to separate it from the tree while keeping damage to a minimum. A suction system helps pull the apple into the soft, four-fingered grip and then the arm twists and turns to deposit the apple into the bin.

There are a lot of upsides to this robot, including the fact that it works in any lighting and weather conditions and can ID an apple in less than 200 milliseconds. The only problem is that this operation results in the occasional missing stem — a cosmetic problem that sounds nit-picky, but would definitely prevent some stores from buying the fruit. Well, that, and there only seems to be one of these robots so far.

There are two videos after the break — a short one that gives you the gist, and a much longer one that offers a view of the suction cup, which emerges from the middle of the fingers like a xenomorph’s little mouth.

Some readers may be wondering why apples are still picked individually when shaking harvesters exists. “Shake-and-catch” tends to bruise apples, making them undesirable for produce sellers, however, apples destined for juicing have no issue with being handled roughly by the harvesters as shown in this fascinating harvest video. Robot grippers are gentle and we’ve seen all shapes and sizes that are suited to a particular need. When the needs are more general, rollers or squishy spheres might be the answer.

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Origami Gripper Is Great For Soft And Heavy Objects

March 18, 2019 by Zoe Skyforest 5 Comments

Robotic arms are fascinating devices, capable of immense speed and precision when carrying out their tasks. They’re also capable of carrying great loads, and a full-sized industrial robot in operation at maximum pace is a sight to behold. However, while it’s simple to design grippers to move strong metal objects, picking up delicate or soft objects can be much harder. A team at MIT CSAIL have been working on a solution to this problem, which they call the Origami gripper.

The gripper is highly capable at lifting objects with complex shapes.

The gripper consists of a flexible, folding skeleton surrounded by an airtight skin. When vacuum is applied, the skeleton contracts around the object to be picked up. The gripper is capable of grasping objects sized up to 70% of its diameter, and over 100 times its weight.

Fabrication of the device involved the creation of 3D printed molds to produce the silicone rubber skeleton. Combined with precise lasercutting and advanced layering techniques, this created a part that can self-fold itself into shape under the right conditions. The structure was inspired by a “magic ball” origami design. The outer skin is remarkably simple in comparison – consisting of a regular latex balloon.

The team show off the gripper performing some impressive feats, with the robot able to pick up objects of all shapes, sizes, and weights without damage. The paper is available to read for the full story on the device. The use of vacuum for delicate gripping tasks is something we’ve seen before, too.