sector

2 Articles

Clever Mechanism Powers This All-Mechanical Filament Respooler

March 25, 2023 by 12 Comments

No matter how far down the 3D printing rabbit hole we descend, chances are pretty good that most of us won’t ever need to move filament from one spool to another. But even so, you’ve got to respect this purely mechanical filament respooler design, and you may want to build one for yourself just because.

We were tipped off to [Miklos Kiszely]’s respooler via the very enthusiastic video below from [Bryan Vines] at the BV3D YouTube channel. He explains the need for transferring filament to another spool as stemming from the switch by some filament manufacturers to cardboard spools for environmental reasons. Sadly, these spools tend to shed fibrous debris that can clog mechanisms; transferring filament to a plastic spool can help mitigate that problem.

The engineering that [Miklos] put into his respooler design is pretty amazing. Bearings excepted, the whole thing is 3D printed. A transmission made of herringbone gears powers both the take-up spool and the filament guide, which moves the incoming filament across the width of the spool for even layers. The mechanism to do this is fascinating, consisting of a sector gear with racks on either side. The racks are alternately engaged by the sector gear, moving a PTFE filament guide tube back and forth to create even layers on the takeup spool. Genius!

Hats off to [Miklos] on this clever design, and for the extremely detailed instructions for printing and building one of your own. Even if you don’t have the cardboard problem, maybe this would help if you buy filament on really big spools and need to rewind for printing. Continue reading “Clever Mechanism Powers This All-Mechanical Filament Respooler” →

Floppy disks

Floppy Interfacing Hack Chat With Adafruit

January 31, 2022 by 44 Comments

Join us on Wednesday, February 2 at noon Pacific for the Floppy Interfacing Hack Chat with Adafruit’s Limor “Ladyada” Fried and Phillip Torrone!

When a tiny fleck of plastic-covered silicon can provide enough capacity to store a fair percentage of humanity’s collected knowledge, it may seem like a waste of time to be fooling around with archaic storage technology like floppy disks. With several orders of magnitude less storage capacity than something like even the cheapest SD card or thumb drive, and access speeds that clock in somewhere between cold molasses and horse and buggy, floppy drives really don’t seem like they have any place on the modern hacker’s bench.

join-hack-chatOr do they? Learning the ins and out of interfacing floppy drives with modern microcontrollers is at least an exercise in hardware hacking that can pay dividends in other projects. A floppy drive is, after all, a pretty complex little device, filled with electromechanical goodies that need to be controlled in a microcontroller environment. And teasing data from a stream of magnetic flux changes ends up needing some neat hacks that might just serve you well down the line.

So don’t dismiss the humble floppy drive as a source for hacking possibilities. The folks at Adafruit sure haven’t, as they’ve been working diligently to get native floppy disk support built right into CircuitPython. To walk us through how they got where they are now, Ladyada and PT will drop by the Hack Chat. Be sure to come with your burning questions on flux transitions, MFM decoding, interface timing issues, and other arcana of spinning rust drives.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, February 2 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Continue reading “Floppy Interfacing Hack Chat With Adafruit” →