Brass screen is soldered together into a large mold for cardboard pulp.

How To Make A Classy, Brassy Cardboard Pulp Mold

November 17, 2021 by Kristina Panos 4 Comments

When we last checked in with prolific prototypist [Eric Strebel], he was perfecting the design of an eco-friendly wireless charger and turning his initial paper prototype into a chipboard version 2.0 that takes manufacturing concerns into consideration. At the end of this second video in a series, [Eric] was printing out the early versions of the form by which he would eventually make a brass screen mold for working with cardboard pulp. You know, the stuff that some egg cartons are made from.

In the video below, it’s time to build the pulp mold by creating three smaller molds and then joining them into one horizontal mold. The result is a single piece that then gets folded up into a charging stand, much like the egg carton. [Eric] is using brass screen here, but says that copper would be a good choice, too.

After cutting the brass with scissors and pounding them flat, he uses the 3D-printed molds from the previous video to press them into the correct shapes. Each of the three pieces needs a frame, which [Eric] makes from more brass screen, then stitches it to the mold piece with loose screen threads before securing the unions with solder.

Since the weight of all the water would likely bend the brass out of shape, [Eric] finished off the mold by soldering on a frame of flat brass strip. Check out this awesome process below, and stay tuned for the next video when [Eric] pulps some cardboard and pumps out some eco-friendly chargers.

Does this look too complicated? You could always skip the whole mesh mold thing and shape your cardboard confetti directly into 3D printed parts.

Continue reading “How To Make A Classy, Brassy Cardboard Pulp Mold” →

Mushroom Canoe Is Rooted In Nature

November 20, 2020 by Kristina Panos 38 Comments

Mushrooms might be the most contested pizza topping after pineapple, but can you build a boat from pineapples? Probably not, but you can from mushrooms. Mushrooms, or rather their mycelium root systems, can be used for things like packaging, insulation, and furniture, and it could be the next thing in floatation, too. Just ask [Katy Ayers], a Nebraska college student who built an eight-foot canoe molded almost entirely of mycelium.

[Katy] got into mushrooms when she was tasked with researching solutions to climate change. She loves to fish and has always wanted a boat, so when she found out that mycelium are naturally buoyant and waterproof, she decided to try using it as a building material.

[Katy] floated the idea by the owner of a local mushroom company and they got to work, building a frame suspended in the air by a hammock-like structure. Then they covered the boat’s skeleton with spores and let it proliferate in a hot, humid growing room. Two weeks later, they had a boat made of live mycelium, which means that every time it goes out on the water, it spawns mushrooms. The total cost including tools was around $500. The boat experiment spawned even more mycelium projects. [Katy] has since experimented with making lawn chairs and landscaping bricks from mycelium.

Don’t want to wait to grow your own mycelium boat? You can build one out of stretch wrap, packing tape, and tree branches.

Thanks for the tip, [ykr300]!

Main image by Katy Ayers via NBC News