Modular Feeders For SMD Component Tape

Making one of something is pretty easy, and making ten ain’t too bad. But what if you find yourself trying to make a couple of hundred of something on your home workbench? Suddenly, small timesavers start to pay dividends. For just such a situation, you may find these modular SMD tape feeders remarkably useful.

The tape feeders come in a variety of widths, to suit different size tapes. You’ve probably seen if you’ve ever ordered SMD components in quantity from Mouser, Digikey, et al. SMD components typically ship on large tape reels, which are machine fed into automated pick and place machines. However, if you’re doing it yourself in smaller quantities, having these manual tape feeders on your desk can be a huge help. Rather than having scraps of tapes scattered across the working surface, you can instead have them neatly managed at the edge of your bench, providing components as required.

The feeders are modular, so you can stack up as many as you need for a given job. Rails are provided to affix them to the relevant work surface. We’ve seen similar work before – like this 3D-printed bowl feeder for SMD parts.

 

Make A Better, Spring-Loaded SMT Tape Strip Holder

Every so often, a project is worth some extra work to see if the idea can go any further. [JohnSL] has been busy doing exactly that with his spring-loaded SMT tape holder project. Having done the original with 3D printing, he has been working on designing for injection molding. This isn’t a motorized feeder, it’s still a manual tool but it is an improvement over the usual workshop expedient method of just sticking segments of tape down to the desktop. Tape is fed into the holders from one end and spring tension holds the tape firm while a small slot allows the cover tape to be guided backward after peeling. As anyone who has used cut segments of tape to manually deal with SMT parts knows, small vibrations — like those that come from peeling off the clear cover — can cause the smaller components to jump around and out of their pockets, and any length of peeled cover gets awkward quickly.

The design allows for multiple holders to mount side-by-side.

In [JohnSL]’s design, all SMT tapes sit at an even height regardless of size or tape thickness. A central support pushes up from the bottom with tension coming from a spring pulling sideways; the central support is forced upward by cams and presses against the bottom surface of the tape. As a result, the SMT tape gets supported from below with even tension and the whole assembly maintains a narrow profile suitable for stacking multiple holders side by side. The CAD files are available online along with a McMaster-Carr part number for the specific spring he used.

After working out the kinks on 3D printed prototypes, [JohnSL] decided to see if it would be feasible to design an injection molded version and made a video outlining the process, embedded below.

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