Building A Sturdy Remote Control Mailbox

This DIY mailbox pretty much has it all. Not only is it waterproof and secure, it’s beautifully built and unlikely to arouse the suspicion of or induce fear in the mailman.

It’s made of 2mm thick sheet metal and features accents made of merri, a rather nice blood wood native to Western Australia. [George] of Make It Extreme built this mailbox primarily for remote control access, the idea being that each of his family members would have a key fob remote to open it. There’s an input panel under the lid in case someone loses or forgets their remote.

The setup is simple. That 12V solar panel under the address number is connected to a solar charge controller and charges a small battery. Pushing the A button on the key fob remote triggers the latch to slide over, unlocking the door. A push of the B button turns on an interior light for late-night mail collecting. The tube on the side is for leaflets and other postal miscellany. Now, the coolest feature: when mail passes through the slot, it lets [George] know by calling his cell phone. Check out the build/demo video after the break.

We’ve featured all kinds of mailboxen over the years. This wifi-enabled ‘box uses an Amazon Dash button and a Pi to play the AOL notification on the owner’s phone. The flag on this adorable mini mailbox goes up when there’s mail in the real one outside.

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Triple Sensor Mailbox Alert Really Delivers

Messing with the U.S. Mail is not something we generally recommend. But if you build your own mailbox like [Bob] did, you stand a much better chance of doing what you want without throwing up any flags.

Speaking of throwing up flags, one of the coolest parts of this project is the toy mailbox inside the house that monitors the activity of the real box. When there is mail waiting, the flag on the toy mailbox goes up. Once [Bob] retrieves the mail, the flag goes back down automatically. A magnet in the real box’s flag prevents false alarms on the toy box provided the Flag Raised On Outgoing protocol is followed. Best of all, he built in some distress handling: If the mailbox door is left hanging open or the battery is low, the toy mailbox waves its flag up and down.

So, where do the three sensors come in? A magnetic reed switch on the wall of the real mailbox pairs with a magnet in the flag. To determine whether the door is open, [Bob] initially used another magnetic reed switch on the underside of the box. This didn’t work well in wet weather, so he switched to a mechanical tilt sensor. An IR LED on the ceiling and a phototransistor on the floor of the box work together to detect the presence of mail.

[Bob]’s homebrew mailbox has a false back that hides a PIC 16F1825. When the door opens, the PIC wakes up, turns on a MOSFET, and checks the battery level. It waits two minutes for the mailman to do his job and then reads the flag state. After comparing the IR LED and phototransistor’s states, it sends a message to the toy mailbox indicating the presence or absence of mail.

The toy mailbox holds a modified receiver board and a servo to control its flag. [Bob] has made the code and schematics available on his site. Walk-through video is after the jump.

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