Bang-banging your way to a perfect cake

bang-bang-oven-control

[Rob Spanton’s] house is equipped with a rather cheap oven, which was discovered while his roommate tried using it to bake part of a wedding cake. If someone took a shower during the baking process, a large portion of unit’s gas pressure was diverted to the boiler, causing the oven to shut off completely. This is obviously not a good situation for baking cakes, so the housemates decided to construct a makeshift controller to keep temperatures in line.

They started by installing a pulley on the oven’s knob, which is connected to a small motor via a long rubber belt. The other end of the belt connects to a small motor, which is controlled by a Pololu 18v7 motor controller. A K-type thermocouple monitors the oven’s temp, feeding the data through a MAX6675 converter to (presumably) [Rob's] computer.

Since they were in a bit of a time crunch, [Rob] and his roommate [Johannes] decided the best way to keep the oven at a steady temperature was via bang-bang control. While you might imagine that cranking the gas knob between its minimum and maximum settings repeatedly wouldn’t be the ideal way to go about things, their solution worked pretty well. The cake came out perfectly, and the maximum temperature swing throughout the entire baking process was only 11.5°C – which is pretty reasonable considering the setup.

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