DIY Piano: Look, Ma, No Moving Parts

[Michael Sobolak] has a penchant for pianos, concern for capacitive touch, and special sentiment for solid state. This alliterate recipe results in a DIY PCB piano that leaves out the levers and is barren of buttons unless you count the stock RESET button on the Teensy. A real stickler might point out that speakers have moving cones. Beyond these tangential parts, which have motionless options, it is an electronic instrument with no moving parts.

The heart of the project is a Teensy 3.2 which natively supports twelve capacitive touch sensors. The infamous demo board is mounted to a homemade PCB featuring twelve keys but is actually an incomplete octave plus another key one octave above the first. If you look sharp, you already noticed the missing and extra touchpads. PCB traces were made in Illustrator because if you have a familiar tool, you use what you know and you cannot argue that it works. The design was transferred to a copper board using the old magazine page trick that we love and reliable old ferric acid.

We couldn’t help but notice that the posts of the Teensy were soldered to the top of the board, rather than drilling through, IMT-style. Again, the results speak, even if there is room for improvement. Reportedly, there is a second version on the way which includes every expected key.

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Anodizing Aluminium In The Land Of The Queen

Aluminium is a useful material, both for its light weight and resistance to corrosion. This resistance can be improved further with various treatments, one of the more popular being anodizing. This is the process behind the fancy colored metal bling on your cousin’s BMX bike. It’s possible to perform this in the home lab, when taking the appropriate precautions.

[The Recreational Machinist] has been experimenting with anodizing on and off for the last few years, and decided to share their process – as a “what did”, rather than a “how to”. The video is from the perspective of performing this task in the United Kingdom, as the availability of chemicals varies around the world and can affect the viability of various processes involved.

All the relevant techniques are covered, from cathode design to the hardware chosen to give the best results. There’s even discussion of the use of magnetic stirrers to prevent bubble marks, as well as proper cleaning processes to avoid unsightly blemishes from fingerprints or other contaminants. Perhaps the most useful tip provided is that using specific anodizing dyes does give the best results, though it is possible to get by with various types of clothing dye. As always, your mileage may vary.

There’s a big difference between reading theory and seeing the specifics of an actual working process, and [The Recreational Machinist] does a great job of showing off the realities of achieving this at home. We’ve seen it done before, with different chemicals too. Video after the break. Continue reading “Anodizing Aluminium In The Land Of The Queen”