[lerneaen hydra] sent in his version of the ubiquitous nixie clock. Rather than gut his counter for the tubes, he used an Atmel Mega88 to pulse the clock to display the time. Additionally, the LED matrix on the case outputs the time in binary. His past projects are worth checking out. He milled the case on his converted CNC mill, retrofitted an old CNC lathe and seems to enjoy putting supercaps in everything (including his clock).
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DIY Rotomolding
Rotomolding is used to create hollow forms by slowing rotating a mold while the material covers and hardens to the shape of the mold. [ds] built this version using a stepper motor to drive the assembly and a belt drive link An extreme version is used to form whitewater kayaks and other plastics. This thread over at cnczone has a rotisserie oven version that looks ideal for small plastic or wax molding.
Frostbot: CNC Cookie Frosting
[Brian Schmalz] sent in his Frostbot. It’s a fun CNC bot project that he built to frost cookies for his latest holiday party. He (wussed out a bit) and started with a kit based CNC machine, but he made up for it by driving it with his own control hardware (that sparkfun happens to have for sale). His USB bit wacker interface certainly looks interesting – I might consider adding it in front of the stepper controllers on my cnc mill. Especially interesting is the HPGL interpreter software that converts graphics to stepper commands via the bit whacker interface.
Day O’ Guitar Hero Mods (with A Bonus)
I’ve already gotten a pile of tips on Guitar Hero controllers today, so here we go. The first one is already making the rounds. [Mark] replaced strummer with a touchscreen LCD and a magnetic switch. [Mark]s ultimate goal is to add some optical sensing and make the guitar self playing. For details, hit the acidmods thread or just watch the proof of concept demo.
[Johan] sent in the second controller of the day, and it’s probably my favorite for guitar bling. The original mushy switches were replaced with micro-switches and CNC milled replacement buttons. Each button is individually lit with LEDs and a cold cathode lights up translucent panel in the body. A PIC controller controls the lights and provides some input options for button tapping. The video is actually pretty entertaining to watch.
For a little bonus, check out [Mastershake916]’s cast Hack-A-Day pendant.
How-To: Where To Find Parts For Your Projects
Hunting down the right parts usually takes more time than soldering everything together. I can’t count the number of projects that I tried to build and couldn’t find some key component that’s no longer made. You can help put together a list of suppliers at the end, but the idea is to have a quick reference to get your projects rolling (saving your money for important things, like espresso). Even if you’re familiar with the usual electronics parts shops, chime in to help me create a list of the best suppliers to fuel those hardware hacking projects.
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Side Project: CNCBadges
Want something different for your latest PC? I’m starting to offer custom CNC cut case badges made on my mill. I’m starting off with 1″ x 1″ badges made from .125″ thick 6061 aluminum alloy. The test cuts above should give you a decent idea of what I’m talking about. (The edges are a bit rough because I need to order some proper engraving bits.) I’ve just about gotten the kinks out, so I’m going to start accepting orders now. Engraved badges are $6 and shipping’s just $1 in the US. Everything is very, very beta – let me know if you have any questions.
Eliot said that I could pimp my little venture if I give away some Hack-A-Day badges. So drop a comment – I’ll pick five or so at random (unless you’re a tool) to receive a free badge with the Hack-A-Day logo. I *might* consider offering Hack-A-Day badges to raise money for the EFF, but it’s still up in the air.
CNC Solder Paste/pick N Place
Just when I thought I’d seen most of the CNC mods out there, [Steve Ciciora] (who happens to be one of the driving forces behind the killacycle) sent in his diy solder paste dispenser *and* his diy pick and place machine. Both are extensions of his CNC taig mill. Hopefully [steve] will put up some more details of his mill mods.
