Solar Charger For Occupy Boston

October 13, 2011 by Brian Benchoff 58 Comments

As soon as the team at Revolt Labs heard Occupy Wall Street was coming to Boston, they decided to pick up their soldering irons in support of the throngs of protestors. They came up with a Solar charging USB box to keep those cell phones and digital cameras charged.

The case came direct from an Army surplus store. Originally, the box was used by the Dutch military to test the air for poison gas and signal when it was safe to remove a gas mask – hopefully not a portent of things to come.

On top of the box is five solar panels that output two watts each. A bit of breadboard holds a 7805 voltage regulator, a few caps and a diode. This regulated output goes to a USB hub and provides power for recharging.

For a cheap and easy project for our brothers without arms, we couldn’t think of a better project for the Occupy Boston tent city. Of course heating units will be needed at the Occupy protests this winter, but at least now the protesters have the means to power their communications equipment.

update: Once again, this has devolved into political argument and name calling. We, as hackaday, really couldn’t care less which party you are for or what your political beliefs are. We want to talk about the project, in this case a portable solar charger. We go to other sites to argue politics. Maybe you should try here.

Non-invasive AC Power Adapter For Exercise Equipment

October 13, 2011 by Mike Szczys 27 Comments

We often look at battery-operated hardware and shake our heads at the wastefulness of throwing away disposable batteries. There are some devices that minimize the waste, like those TV remotes that seem to never need new cells. But the C cells that [Quinn Dunki] kept replacing in her elliptical trainer were only lasting about three months at a time. The manufacturer hadn’t cared enough to build a power jack into the machine, so she built her own AC adapter without modifying the stock hardware.

The first thing she did was to patch in a couple of wires between two of the batteries. This let her measure the current consumption, which topped out at around 200mA. This is good news because that’s easily sourced with a cheap linear regulator. Out of the junk box came a 12V/1A wall wart transformer, which just leaves the need for a fuse and some capacitors to finish out a voltage regulator circuit.

Since [Quinn] didn’t want to permanently alter the exerciser, she came up with a way that it could take the same physical space as the batteries. Two long stand-offs are used as prongs to interface the spring terminals in the battery compartment. They attach to a piece of protoboard which hosts the rest of the circuitry. Now she just needs to remember to unplug this from the wall after each session and she’ll be in business.

Sustainability Hacks: Wind Turbine Generator

October 8, 2011 by Brian Benchoff 18 Comments

With a little bit of thought put into the build, a wind turbine generator can be one of the greenest ways to generate electricity. Wind power doesn’t require a semiconductor fab lab (unlike solar panels) and doesn’t have very many environmental consequences (unlike hydro power). The Tech Junkies put up a build log of a wind turbine that ended up being a very easy build.

In the interests of sustainability, The Tech Junkies found an old 1.5 HP DC treadmill motor. After measuring the voltage output when the motor was connected to a lathe, they discovered the power output was very linear. With a little bit of calculations, they realized they needed about 1000 RPM to get 20 Volts out of the motor. The team connected an inverter (it’s always cool seeing a power meter run backwards) and started fabricating the blades.

The team found a wealth of info on blade design on this site and following a few guidelines made six blades out of 8″ diameter PVC pipe. An aluminum hub was fabricated and the whole shebang was put on top of a found steel frame.

The Tech Junkies’ build produces 10 Watts of power but they’re looking to increase that to 500 W with the appropriate gearing. A great build that harkens back to this awesome webpage about turbine building and living off the grid.

Reclaiming Waste Heat From Appliances

October 6, 2011 by Mike Szczys 87 Comments

Here we see [Christopher Suprock] hanging out in his basement laundry area in order to show off his intelligent heat exchanger. The reason for the device is simple, when you use your clothes dryer , hot water heater, other other utilities that generate heat, energy is often wasted in the form of hot exhaust gases. Why not get the most for you clothes drying dollar by sourcing that hot air to warm your house.

The block you see on top of the dryer is a heat exchanger. The exhaust from the dryer passes through a radiator assembly before being vented outside the house. Some control hardware monitors the temperature of the input side and switches on the fan when it detects a higher temperature than the ambient air. Air then flows through the radiator, picking up heat energy from the exhaust gas. See [Christopher’s] explaination, and some thermal readings while the dryer is running, in the video after the break.

This makes us wonder, if the heat exchanger drops the exhaust gas fifty degrees before being vented, will this cause any issues with condensation?

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Sustainability Hacks: Poop Power

October 6, 2011 by Brian Benchoff 33 Comments

Yes. That’s a motorized tricycle with a toilet. Let that sink in for a minute. Oh, that isn’t a concept sketch of something that will never be built. The Toilet Bike Neo is most assuredly a real thing.

Biogas, or methane produced from decaying plant or animal wastes, is a legitimate form of energy. Waste gasses from landfills make up about half a percent of U.S. natural gas consumption. The state of Vermont even has a Cow Power program of renewable energy. That being said, this is a toilet on a trike.

The bike was built for Japanese bathroom fixture manufacturer TOTO’s green initiative. Biogas is produced onboard the trike, so instead of going to the local gas station to fill up, you could just get a newspaper, coffee and bran muffin. There are tanks on the back of the trike containing “fuel”. This arrangement probably makes a rear end collision in the Toilet Bike Neo more terrifying than getting rear-ended in a Ford Pinto.

The Toilet Bike Neo is setting off on a trip across Japan on October 6th (today) to promote biogas. You can follow the updates on the Toilet Bike Neo’s Twitter.

A tip ‘o the hat to [jon] for sending this one in. You may now commence the jokes.

Sustainability Hacks: Auto-feeding Wood-fired Generator

October 5, 2011 by Mike Szczys 48 Comments

Here’s a project that’s hard to categorize. It generates electricity by burning wood. The diamond-plate wrapped column to the right is a magazine that stores the wood, which is gravity fed as pieces below are consumed. The heat is used to drive a power turbine which is responsible for generating the electricity.

This begs the question, is this a sustainability hack? From one perspective it’s burning renewable biomass. Right now that’s wood, but it could be compressed blocks of grasses or wood manufacturing byproducts. So in this sense it is sustainable. Unfortunately it still doesn’t solve the problem of carbon emissions.

The build log for the project is both image and video heavy. You can see the initial prototypes which are not self-feeding, but burn so hot that there’s a nice pink glow to the entire assembly. But by the time they get to the final prototype it’s running much more efficiently, and can put out a peak of over 100 amps!

[Thanks DerAxman]

Sustainability Hacks: Bio-diesel Motorcycle Speed Record

October 3, 2011 by Brian Benchoff 30 Comments

Sometimes you don’t need a lot of horsepower to win a speed record. In a fluke of no one else competing in the alt fuel class, [John]’s biodiesel motorcycle set a new land speed record at the LTA event last summer.

[John]’s bike is a junkyard 1978 Kawasaki KZ400. The stock engine was replaced with a Chinese knock off of a Yanmar air-cooled diesel motor. The fuel is regular old vegetable oil. From the looks of the exhaust, we’re assuming [John]’s garage has a rich french fry smell to it.

Compared to highway speeds, [John]’s runs for a land speed record are a little absurd – a nice bonus when you’re the only driver in your class. The first pass of 42 mph was a little disappointing, so [John] removed the fender, tail light and brakes. After all the unnecessary weight was removed, the top speed – and new record – was 56.5 mph.

Converting a diesel car to run on french fry oil is great and a lot better for the environment than burning liquefied dinosaurs. In any event, a green motorcycle is a lot better than 2000 pounds of automobile moving less than 200 pounds of person. Check out a few of [John]’s land speed runs after the break.

Continue reading “Sustainability Hacks: Bio-diesel Motorcycle Speed Record” →