It’s the middle of winter for those of us who live in the Northern Hemisphere, which naturally turns minds towards heating, or sometimes the lack of it. It’s particularly difficult for those who rely on a wood stove to escape the feeling that perhaps most of that hard-won heat may be whistling up the chimney rather than keeping them warm. It’s a problem [Lou] has addressed with his DIY chimney heat reclaimer.
As can be seen from the video below the break, his stove appears to be in a workshop, and has a long single-wall metal stove pipe. Over the outside of this he’s placed a pair of T pieces joined by a longer length of pipe all of a larger bore, and a mains-powered fan forces air through this air jacket. The result is a continuous flow of hot air that he claims delivers a 45% heat reclamation. We’re curious though whether the reduction in flue temperature might cause extra tar condensation and thus the build-up of flammable material further up the chimney. The stove itself is a double barrel affair with access for smoking, and the video describing it is worth a look in itself.
Whatever the stove, be sure to ensure a constant supply of fuel!
Continue reading “A Heat Reclaimer For Your Woodstove; The One Thing It’s Not Is Cool”
We have no idea whether [Nick Goodey] is a trained engineer or not. But given the detailed design of this DIY energy recovery ventilator for his home HVAC system, we’re going to go out on a limb and say he probably knows what he’s doing.
For those not in the know, an energy recovery ventilator (ERV) is an increasingly common piece of equipment in modern residential and commercial construction. As buildings have become progressively “tighter” to decrease heating and cooling energy losses to the environment, the air inside them has gotten increasingly stale. ERVs solve the problem by bringing fresh, unconditioned air in from the outside while venting stale but conditioned air to the outside. The two streams pass each other in a heat exchanger so that much of the energy put into the conditioned air is transferred to the incoming unconditioned air.
While ERV systems are readily available commercially, [Nick] decided to roll his own after a few experiments with Coroplast and some extensive calculations convinced him it would be a viable idea. One may scoff at the idea of corrugated plastic for the heat exchanger, but the smooth channels through the material make it a great choice. He built up a block of Coroplast squares with the channels in alternate layers oriented orthogonally, letting stale inside air pass very close to fresh outside air to exchange heat without every mixing directly. The entire system, including fans, an Arduino for control, sensors galore, and the Hubitat home automation hub, is powered by DC, so no electrician was needed. [Nick] has a ton of detail in his build log, including all the tools and calculators he used to design the system.
Given the expense of ERV systems, we’re surprised we haven’t seen more stories about DIY versions. We have talked about HVAC systems a lot, though — after all, HVAC techs are hackers who make housecalls.
On August 8th, an experimental nuclear device exploded at a military test facility in Nyonoksa, Russia. Thirty kilometers away, radiation levels in the city of Severodvinsk reportedly peaked at twenty times normal levels for the span of a few hours. Rumors began circulating about the severity of the event, and conflicting reports regarding forced evacuations of residents from nearby villages had some media outlets drawing comparisons with the Soviet Union’s handling of the Chernobyl disaster.
Today, there remain more questions than answers surrounding what happened at the Nyonoksa facility. It’s still unclear how many people were killed or injured in the explosion, or what the next steps are for the Russian government in terms of environmental cleanup at the coastal site. The exceptionally vague explanation given by state nuclear agency Rosatom saying that the explosion “occurred during the period of work related to the engineering and technical support of isotopic power sources in a liquid propulsion system”, has done little to assuage concerns.
The consensus of global intelligence agencies is that the test was likely part of Russia’s program to develop the 9M730 Burevestnik nuclear-powered cruise missile. Better known by its NATO designation SSC-X-9 Skyfall, the missile is said to offer virtually unlimited flight range and endurance. In theory the missile could remain airborne indefinitely, ready to divert to its intended target at a moment’s notice. An effectively unlimited range also means it could take whatever unpredictable or circuitous route necessary to best avoid the air defenses of the target nation. All while traveling at near-hypersonic speeds that make interception exceptionally difficult.
Such incredible claims might sound like saber rattling, or perhaps even something out of science fiction. But in reality, the basic technology for a nuclear-powered missile was developed and successfully tested nearly sixty years ago. Let’s take a look at this relic of the Cold War, and find out how Russia may be working to resolve some of the issues that lead to it being abandoned. Continue reading “Echos Of The Cold War: Nuclear-Powered Missiles Have Been Tried Before”
When snow covers the landscape outside, you do your best to preserve the heat inside. [Tom] came up with a smart design for a solder fume extractor that includes a heat recovery ventilator. He created a housing which contains input and output sections. A fan is used to bring in outside air, passing it through a heat exchanger made of alternating panels of coroplast. (See diagrams of his setup after the break) This is really a simple design, and could be built in a couple of hours.
A little digging turns up some good information on making a heat exchanger like this one. [Tom] doesn’t mention the indoor temperature, so it’s difficult to calculate the efficiency he’s getting out of it. Apparently they can attain up to 70% heat transfer, depending on the size of the heat exchanger.
In the video, [Tom] mentions some obvious improvements that could be made, including more efficient fans, and a better housing that allows the core to be removed for cleaning. Still, this is a simple setup that provides a good proof of concept. Perhaps we’ll get to see a more permanent installation from [Tom] in the future.
Continue reading “Solder Fume Extractor With Heat Recovery”
When brewing your own beer, temperature control is important. If the temperature isn’t regulated correctly, the yeast will be killed when it’s added to the wort. It’s best to cool the wort from boiling down to about 25 C quickly before adding yeast.
To do this, [Kalle] came up with a wireless temperature controller for his home brewing setup. The device uses a heat exchanger to cool the wort. An ATmega88 connected to a H-bridge controls a valve that regulates flow through the heat exchanger. It reads the current temperature from a LM35 temperature sensor and actuates the valve to bring the wort to a set point.
A neat addition to the build is a wireless radio. The nRF24L01 module provides a wireless link to a computer. There’s an Android application which communicates with the computer, providing monitoring of the temperatures and control over the set point from anywhere [Kalle] can get an internet connection.
This completely DIY casting furnace turned out just great thanks to all the work [Biolit11] put into it along the way. He wanted to replace his older furnace with one that was more efficient, and to that end he built a heat exchanger into the design. This way the exhaust will preheat the intake air.
The furnace itself started with the shell of an old electric water heater. Excluding the design process, the majority of the build involved mold making. For circular parts he’s using quick tube, the paperboard forms used for pouring concrete footings. For more intricate parts he shaped polystyrene. They are layered in place and high-temperature cement is poured to form the permanent parts. After it hardens the polystyrene can be removed in chunks.
The heat exchanger is the part to the left. It includes several wide, flat pipes made of cement for removing the exhaust. Around those pipes a snaking metal chase carries the intake air which picks up the heat as it passes over the exhaust pipes.
For his first run with the new furnace he melted down a bunch of scrap aluminum and poured ingots.
Here we see [Christopher Suprock] hanging out in his basement laundry area in order to show off his intelligent heat exchanger. The reason for the device is simple, when you use your clothes dryer , hot water heater, other other utilities that generate heat, energy is often wasted in the form of hot exhaust gases. Why not get the most for you clothes drying dollar by sourcing that hot air to warm your house.
The block you see on top of the dryer is a heat exchanger. The exhaust from the dryer passes through a radiator assembly before being vented outside the house. Some control hardware monitors the temperature of the input side and switches on the fan when it detects a higher temperature than the ambient air. Air then flows through the radiator, picking up heat energy from the exhaust gas. See [Christopher’s] explaination, and some thermal readings while the dryer is running, in the video after the break.
This makes us wonder, if the heat exchanger drops the exhaust gas fifty degrees before being vented, will this cause any issues with condensation?
Continue reading “Reclaiming Waste Heat From Appliances”