generator

104 Articles

E-Bike Motor Gets New Life As Hydro Plant

January 5, 2025 by 54 Comments

For economic reasons, not every lake with a dam can support a hydroelectric power plant. Some rivers or creeks are dammed for flood control or simply for recreation, and don’t have the flow rate or aren’t deep enough to make the investment of a grid-scale generation facility worthwhile. But for those of us with a few spare parts around and access to a small lake, sometimes it’s possible to generate a usable amount of energy with just a bit of effort.

[Beyond the Tint] is building this mostly as a proof-of-concept, starting with a 1,000W hub motor from an e-bike that’s been removed from its wheel. A 3D-printed waterwheel attachment is installed in its place, and the fixed shaft is attached to a homemade ladder-looking mechanism that allows the entire generator to be lowered into the flow of a moving body of water, in this case, a small stream. A bridge rectifier converts the AC from the hub motor (now a generator) into DC, and after a few measurements and trials, [Beyond the Tint] produced over 30W with the first prototype.

A second prototype was made with feedback from the first video he produced, this time with an enclosed paddlewheel. This didn’t appear to make much difference at first, but a more refined impeller may make a difference in future prototypes. Small-scale hydropower is a fairly popular challenge to tackle, especially in the off-grid community. With access to even a small flowing stream and enough elevation change, it’s possible to build something like this generator out of parts from an old washing machine.

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Building A Generator That Runs Off Hose Power

November 29, 2024 by 68 Comments

[Paul Junkin] bought a curious product off the Internet. It was supposed to generate electricity when hooked up to a running hose. Only, it didn’t do a very good job. His solution was straightforward—he built his own hose-powered generator that actually worked.

The design uses a turbine hooked up to a small motor acting as a generator. To maximize the transfer of energy from the stream of water to the blades of the turbine, the hose is hooked up to a convergent nozzle. [Paul] does a great job explaining the simple physics at play, as well as the iterative design process he used to get to the final product. He calculates the best-case power coming out of his hose around 50 watts, so for his turbine to collect 22 watts is a win, and it’s good enough to charge a phone or run some LED lighting.

Of course, this isn’t a practical generator if you have to pay for the water, and there are other solutions that will get you less wet. Still, credit where it’s due—this thing does make power when you hook it up to a hose. We’ve seen some slightly less ridiculous concepts in this space before, though.

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Small Steam Generator Creates Educational Experience

October 27, 2024 by 13 Comments

Steam turbines have helped drive a large chunk of our technological development over the last century or so, and they’ll always make for interesting DIY. [Hyperspace Pirate] built a small turbine and boiler in his garage, turning fire into flowing electrons, and learning a bunch in the process.

[Hyperspace Pirate] based the turbine design on 3D printed Pelton-style turbines he had previously experimented with, but milled it from brass using a CNC router. A couple of holes had to be drilled in the side of the rotor to balance it. The shaft drives a brushless DC motor to convert the energy from the expanding steam into electricity.

To avoid the long heat times required for a conventional boiler, [Hyperspace Pirate] decided to use a flash boiler. This involves heating up high-pressure water in a thin coil of copper tube, causing the water to boil as it flows down the tube. To produce the high-pressure water feed the propane tank for the burner was also hooked up to the water tank to pressurize it, removing the need for a separate pump or compressed air source. This setup allows the turbine to start producing power within twelve seconds of lighting the burner — significantly faster than a conventional boiler.

Throughout the entire video [Hyperspace Pirate] shows his calculation for the design and tests, making for a very informative demonstration. By hooking up a variable load and Arduino to the rectified output of the motor, he was able to measure the output power and efficiency. It came out to less than 1% efficiency for turning propane into electricity, not accounting for the heat loss of the boiler. The wide gaps between the turbine and housing, as well as the lack of a converging/diverging nozzle on the input of the turbine are likely big contributing factors to the low efficiency.

Like many of his other projects, the goal was the challenge of the project, not practicality or efficiency. From a gyro-stabilized monorail, to copper ingots from algaecide and and a DIY cryocooler, he has sure done some interesting ones.

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Trees Turned Into Wind Turbines, Non-Destructively

September 18, 2024 by 57 Comments

Trees and forests are an incredibly important natural resource — not only for lumber and agricultural products, but also because they maintain a huge amount of biodiversity, stabilize their local environments, and help combat climate change as a way to sequester atmospheric carbon. But the one thing they don’t do is make electricity. At least, not directly. [Concept Crafted Creations] is working on solving this issue by essentially turning an unmodified tree into a kind of wind turbine.

The idea works by first attaching a linear generator to the trunk of a tree. This generator has a hand-wound set of coils on the outside, with permanent magnets on a shaft that can travel up and down inside the set of coils. The motion to power the generator comes from a set of ropes connected high up in the tree’s branches. When the wind moves the branches, the ropes transfer the energy to a 3D printed rotational mechanism attached to a gearbox, which then pumps the generator up and down. The more ropes, branches, and generators attached to a tree the more electricity can be produced.

Admittedly, this project is still a proof-of-concept, although the currently deployed prototype seems promising. [Concept Crafted Creations] hopes to work with others building similar devices to improve on the idea and build more refined prototypes in the future. It’s also not the only way of building a wind energy generator outside of the traditional bladed design, either. It’s possible to build a wind-powered generator with no moving parts that uses vibrations instead of rotational motion as well.

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You Can Build A Little Car That Goes Farther Than You Push It

July 11, 2024 by 25 Comments

Can you build a car that travels farther than you push it? [Tom Stanton] shows us that you can, using a capacitor and some nifty design tricks.

[Tom]’s video shows us the construction of a small 3D printed trike with a curious drivetrain. There’s a simple generator on board, which charges a capacitor when the trike is pushed along the ground. When the trike is let go, however, this generator instead acts as a motor, using energy stored in the capacitor to drive the trike further.

When put to the test by [Tom], both a freewheeling car and the capacitor car are pushed up to a set speed. But the capacitor car goes farther. The trick is simple – the capacitor car can go further because it has more energy. But how?

It’s all because more work is being done to push the capacitor car up to speed. It stores energy in the capacitor while it’s being accelerated by the human pushing it. In contrast, after being pushed, the freewheeling car merely coasts to a stop as it loses kinetic energy. However, the capacitor car has similar kinetic energy plus the energy stored in its capacitor, which it can use to run its motor.

It’s a neat exploration of some basic physics, and useful learning if you’ve ever wondered about the prospects of perpetual motion machines.

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Is That A Triboelectric Generator In Your Shoe?

June 6, 2024 by 20 Comments

The triboelectric effect is familiar to anyone who has rubbed wool on a PVC pipe, or a balloon on a childs’ hair and then stuck it on the wall. Rubbing transfers some electrons from one material to the other, and they become oppositely charged. We usually think of this as “static” electricity because we don’t connect the two sides up with electrodes and wires. But what if you did? You’d have a triboelectric generator.

In this video, [Cayrex] demonstrates just how easy making a triboelectric generator can be. He takes pieces of aluminum tape, sticks them to paper, and covers them in either Kapton or what looks like normal polypropylene packing tape. And that’s it. You just have to push the two sheets together and apart, transferring a few electrons with each cycle, and you’ve got a tiny generator.

As [Cayrex] demonstrates, you can get spikes in the 4 V – 6 V range with two credit-card sized electrodes and fairly vigorous poking. But bear in mind that current is in the microamps. Given that, we were suprised to see that he was actually able to blink an LED, even if super faintly. We’re not sure if this is a testament to the generator or the incredible efficiency of the LED, but we’re nonetheless impressed.

Since around 2012, research into triboelectric nanogenerators has heated up, as our devices use less and less power and the structures to harvest these tiny amounts of power get more and more sophisticated. One of the coolest such electron harvesters is 3D printable, but in terms of simplicity, it’s absolutely hard to beat some pieces of metal and plastic tape shoved into your shoe.

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Crank-Powered Train Uses No Batteries Or Plugs

April 12, 2024 by 5 Comments

The prolific [Peter Waldraff] is at back it with another gorgeous micro train layout. This time, there are no plugs and no batteries. And although it’s crank-powered, it can run on its own with the flip of a switch. How? With a supercapacitor, of course.

The crank handle is connected a 50 RPM motor that acts as a generator, producing the voltage necessary to both power the train and charge up the supercapacitor. As you’ll see in the video below, [Peter] only has to move the train back and forth about two or three times before he’s able to flip the switch and watch it run between the gem mine and the cliff by itself.

The supercapacitor also lights up the gem mine to show off the toiling dwarfs, and there’s a couple of reed switches at either end of the track and a relay that handles the auto-reverse capability. Be sure to stick around to the second half of the video where [Peter] shows how he built this entire thing — the box, the layout, and the circuit.

Want to see more of [Peter]’s trains and other work? Here you go.

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