Cheap (Free?) Mirror Replacement For Your CO2 Laser

January 16, 2014 by James Hobson 30 Comments

hdd mirrors

You know what’s expensive? Those little tiny little mirrors used in laser cutters — and they don’t last forever either! What if we told you it’s possible to make your own for free, using a broken hard drive?

[Tim Wehr] read about using HDD platters as mirrors on BuildLog.net, and decided to try it out for himself to see how well they work. He quickly salvaged an old hard drive and removed the ever so shiny platters. Using a few pieces of wood he clamped the platter and then cut circles out of it using a metal hole saw — the edges are a bit rough, so we’d recommend you invest in a diamond hole saw if you’re planning on trying this.

Some denatured alcohol polishing later and a bit of filing on the edges, and he had a replacement mirror. He then performed two tests using both the original and the HDD mirror on his CO2 laser. Almost identical cutting power. In fact, [Tim] muses that the HDD mirror looks like it cut slightly better even! Not bad!

[Thanks Riva!]

Lazing With A Ruby

January 10, 2014 by Brian Benchoff 34 Comments

ruby

[Ben Krasnow], builder of amazingly complex and technical devices, is finally starting work on his ruby laser. He’s been collecting parts for this project for the past few years, but only recently has he started recreating the first visible light laser.

While the design and manufacture of the first ruby laser was astonishingly complex, the basic idea behind it is pretty simple. [Ben]’s laser uses a synthetic ruby rhod with the ends ground optically flat. This rod is placed inside a flash tube. When the flash tube lights up, the rod absorbs the light and re-emits it as a coherent beam for several milliseconds. This beam bounces between two mirrors – one fully reflective and another partially reflective – and emits a constant stream of coherent photons. It’s tremendously more complex than simply connecting a laser diode to a power source, but replicating a build that graced the covers of Time and Newsweek only fifty years ago is pretty impressive

Right now, [Ben] has most of the mechanical and optical parts of his ruby laser on his workbench. The next step is constructing a huge capacitor bank to charge the flash tube every millisecond or so. What [Ben] will end up using his laser for remains up in the air, but if we come across some erbium or neodymium rods we’ll be sure to send them his way.

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Delta Laser Engraver Uses Inkscape For G-Code

January 7, 2014 by James Hobson 18 Comments

lazer

[Z LeHericy] has a SeeMe CNC Rostock Max 3D printer, and a 2W WickedLasers Spyder Artic blue laser. Naturally, he had to try strapping them together.

Most of our homemade laser engravers featured here use recycled DVD burner diodes, and while they certainly work, they leave a bit to be desired… Well, if you want more power, let us introduce the Class 4 Artic Spyder 2W blue laser from WickedLasers — a company that sells super high-powered lasers to anyone who can afford them — because that’s a great idea!

Safety concerns aside — wear your darn laser goggles! This pair can etch wood and leather quite well. He’s been using it to etch celtic knots onto pieces of leather. To do this he’s used Inkscape to convert a .BMP of the knot into a vector image, and then using the G-Code tools included with Inkscape he can create a tool path for the printer.

The finished leather looks awesome — Stick around after the break to see the laser in action!

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DIY Laser Cutter

December 20, 2013 by James Hobson 39 Comments

[Jens] decided he wanted to try building his own laser cutter to see just how much you can actually cut with a fairly low power 300mW laser diode.

He was inspired by a similar project from earlier this year, and chose to use the same LPC-826 laser diode, which you can find online for about $10-30. The cutter itself is has a wooden frame and uses drawer slides on both axes. Threaded M6 rods and NEMA17 stepper motors provide the actuation, and the whole thing is controlled by an Arduino Nano with Easy Driver stepper motor drivers.

So what can it cut? In his experiments he was able to cut through adhesive plastics (sticker paper), EVA foam, and black paper. He was also able to engrave wood and ABS plastic, although the plastic didn’t play too nicely with the laser. He also found it useful for laser cutting stencils, which he then used to create rusty art using hydrochloric acid and hydrogen peroxide.

Considering how cheap you could make one of these, it’s not a bad tool to have. Stick around after the break to see it laser cut a shark!

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Attacknid Becomes Laser Death Drone

December 16, 2013 by Adam Fabio 26 Comments

Laser Drone

[styroPyro] liked his Attacknid, but decided it needed just a bit more blue death ray laser. We’ve seen [styroPyro’s] high-powered laser hacks before, but this time he’s taken to hacking one of [Jaimie Mantzel’s] Attacknid robots. According to one of the top comments on [styroPyro’s] video—a comment by Attacknid inventor [Jaimie] himself—the robots were meant to be hacked, and [Jamie] is ecstatic.

[styropyro] removed the disk shooter from his Attacknid and used the fire control circuit to activate a 2 watt blue laser. A low powered, red laser pointer serves as a laser sight, allowing you to aim at your target before unleashing the beefy blue laser. As the video shows, 2 watts is a heck of a lot of power. The Attacknid easily pops balloons and sets fire to flash paper. As usual, we urge you to use caution when handling 2 watt lasers, which fall under Class 4: aka the most dangerous class of lasers. Goggles, skin protection, and safety interlocks are the order of the day. [styroPyro] has been working with high power lasers for a few years, and seems to know what he’s doing. That said, we’ll leave the burning lasers to the professionals.

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Laser Wire Stripping

November 26, 2013 by James Hobson 35 Comments

laser wire stripping

Do you find yourself needing to strip many ribbon cables? Isn’t it frustrating? Well, if you happen to own a laser engraver, this cool guide one of our tipsters sent us might just be up your alley.

The typical way to strip these is one by one, with a lot of swearing. Or, if you do it often, you might actually have the proper tool to strip them in one go. There is actually a third solution, and as it turns out, it’s one of the commercial ways it is done for accuracy, and it’s quite impressive. Here’s an entire imgur gallery of what some of the fancy stripping lasers are capable of — we particularly like number 3.

Anyway, if you do happen to have a laser cutter, it’s as simple as engraving a few lines, and setting up a jig to hold your ribbon. Take a pass on each side, and pull it off! There’s a video after the break, but it’s pretty self-explanatory. We can see this being super handy if you happen to be mass producing anything that requires ribbon cables!

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Hack-a-Day Logo Laser Light Show

November 24, 2013 by Todd Harrison No comments

The Hack-a-Day logo challenge keeps on bearing fruit. This tip comes from [Enrico Lamperti] from Argentina who posted his follies as well as success creating a Hack-a-Day logo using a home built scanning laser projector.

The build consists of a couple small servos, a hacked up pen laser and an Arduino with some stored coordinates to draw out the image. As usual the first challenge is powering your external peripheral devices like servos. [Enrico] tackled this problem using 6 Ni-MH batteries and an LM2956 simple switcher power converter. The servos and Arduino get power directly from the battery pack and the Arduino controls the PWM signals to the servos as they trace out the stored coordinate data. The laser is connected to the servo assembly and is engaged and powered by an Arduino pin via an NPN transistor. He also incorporated a potentiometer to adjust the servo calibration point.

His first imported coordinate data generated from some Python script was not very successful. But later he used processing with an SVG file to process a click-made path the Arduino could use as map data to draw the Hack-a-Day logo. It requires a long exposure time to photograph the completed drawing in a dark room but the results are impressive.

It’s an excellent project where [Enrico] shares what he learned about using Servo.writeMicroseconds() instead of Servo.write() for performance along with several other tweaks. He also shared the BOM, Fritzing diagram, Processing Creator and Simulator tools and serial commands on GitHub. He wraps up with some options that he thinks would improve his device, and he requests any help others may want to provide for better performance. And if you want you could step it up a notch and create a laser video projector with an ATMega16 AVR microcontroller and some clever spinning tilted mirrors.