[Todd] Literally Debugs This Printing Calculator

July 12, 2012 by Mike Szczys 13 Comments

This printing calculator is a thrift store find. [Todd Harrison] picked it up for a measly $3, and it still works! But the device is about twenty years old and he thinks it’s time to clean up the aging hardware.

After cracking open the case he digs out some of the stuff that has made its way inside. This includes a few dried up moths (debugging complete). While everything is open he gives a tour of the components. The calculator has a VFD which is definitely worth the price tag of the unit even if you just want to reuse the display in another project. But that’s not all. The printing head would be a fun thing to play with as well. We could see using this in projects similar to some of the thermal printer hacks we’ve seen.

When put back together, and given a new ink ribbon, the unit is ready for another 10-years of holding down one corner of your desk. Don’t miss [Todd’s] tear-down and clean-up video after the break.

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A Look Inside What Makes Cruise Control Work

July 10, 2012 by Mike Szczys 28 Comments

[Todd Harrison] took a look inside the business end of the cruise control system from his 1994 Jeep Grand Cherokee. We were a bit surprised at how the system operates. The parts seen in the image above make up the throttle control, using a trio of solenoids to vary the level of vacuum inside the device.

We categorized this as a repair hack, but [Todd] is just rubbernecking and doesn’t have any real plan to fix the system. It’s been on the fritz for ten years and this piece may not even be the culprit. But we’re still satisfied because he gives us a look at the system which uses the amber-colored stoppers on the three solenoids to plug three different sizes of weep holes. The unit is a vacuum enclosure where a throttle wire connects to a rubber diaphragm and adjust engine speed as the diaphragm moves. The vehicle’s computer actuates the three solenoids, allowing leakage to vary the level of vacuum, thereby keeping the throttle at just the right level. Neat!

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Resurrecting A Hi-Fi Cabinet

July 7, 2012 by Mike Szczys 25 Comments

[VintagePC] pulled this old stereo out of a barn. It was in pretty shabby shape, but he managed get it running again and make it look great as well.

While it had been protected from the elements, it had not been protected from the rodents. Mice had chewed their way through the fiberboard backing and made a nice home inside. He mentions that they chewed the string which operates the tuning dial, and we’re sure they were the cause of other problems as well. He gives the wise advice of not powering on an old set like this until you have a chance to assess the situation.

The insides of the amplifier were about as disorderly as the last radio repair we looked at. But after carefully working his way through the circuits, replacing capacitors and resistors as needed, he started to make some progress. The receiver coil needed to be rewound and he used wire from an old CRT monitor for this purpose. The loop antenna was remounted and the record player arm was given a new cartridge and balanced using a clever LEGO apparatus. Some veneer work and wood finishing brought the case itself back to its original beauty. We’d say the hard work was well worth it. He’s got a big piece of furniture he can always be proud of!

Ancient Radio Repair

July 6, 2012 by Mike Szczys 39 Comments

They sure don’t build them like that anymore. [J.W. Koebel] managed to take this 1934 Simplex Model P radio and bring it back to life.

So where do you start with a repair job like this one? Being a ham radio guy he has a good idea of what he’s doing, and started by replacing the AC capacitor with one which will provide quality noise filtering. He tried to make fixes throughout that would improve functionality and declutter the wire mess. This led him to find a snapped solder connection on the volume knob. Next he tested out the speaker and found that the primary transformer needed replacing. After as replacing the A67 converter (we’ve got no idea what that is) he swapped out the rest of the original capacitors, most of the resistors, and fixed the mechanical problems with the tuning dial. The result is a working radio that looks fantastic!

[via Reddit]

Resurrecting A PS3 Controller That Won’t Charge

June 28, 2012 by Mike Szczys 2 Comments

[SJM4306] grabbed a used PlayStation 3 from a game store that was going out of business. He got a pretty good deal on what had obviously been the floor model for a number of years. The one real problem was the controller that came with it. The thing was so filthy that he literally used gloves to disassemble and sanitize it. It worked just fine after that,until he discovered that it wouldn’t charge from the USB port as it’s supposed to. But he managed to replace the charging circuitry with some of his own.

When cleaning the insides of the controller he found there were numerous deposits of sludge which he attributes to spilled soda. This must have damage one of the chips responsible for charging because he was probing an unstable 2V rather than the regulated 5V which should be coming in on the USB lines. His solution was to desolder the USB port in order to separate its 5V pin from the PCB. He then etched a tiny board to host a MAX1555 charging IC. With the new hardware in place the controller is back in action.

CD/DVD Polisher May Save Your Backups Someday

June 23, 2012 by Mike Szczys 22 Comments

CD and DVD payers can often keep the music or movie going despite a small scratch. But occasionally you’ll have to skip to the next chapter/track or the player will just give up. But with data back-ups, a scratch can bork a whole set of files. We think that most of the time these headaches can be cured with this simple polisher.

[Wotboa’s] thrift store finds yielded almost all of the components needed to build the device. It’s made up of a couple of motors and a jig. One motor slowly rotates the upturned optical disc while the other spins the polishing pad. That pad is made from felt weather-stripping and is helped along with some plastic polishing compound. [Wotboa] asserts that five minutes in the noisy contraption will work wonders on any disc. You can get an idea of what it’s capable of by watching the video clip after the break.

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Repairing A Thermal Imaging Camera

June 22, 2012 by Mike Szczys 15 Comments

[Mike] got his hands on this thermal imaging camera which is designed for use by Firefighters. As he’s demonstrating in the image above, it clips to a helmet and has a display what will let rescuers see through heavy smoke. But this one isn’t working right so he cracked it open and repaired the damaged board.

The hour-long video (embedded after the break) is quite interesting. He starts with a disassembly of the unit, before diving head-first into trouble shooting. There is a PCB inside that fills the entire U-shaped enclosure. The thermal sensor’s habit of cutting out seems to be a symptom of this design. There is one weak point where the board is very narrow. Flexing or vibrating that section will reset the sensor, and [Mike] ends up replacing a couple of components before the thing is fixed. These include a resistor and a ferrite bead both of which are suspected of having cracks due to that board flexing. The rest of the video is spent with an EEVblog-style look that the components and the construction.

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