Wood Finish from old Records

Next time you’re working on a project that needs a durable wood finish, don’t grab the polyurethane. Follow [Victor Ola’s] advice and raid your grandparent’s record cabinet for some old 78 records. Modern records are made from vinyl. The stiff, brittle old 78’s from the 1960’s and earlier were made from shellac. Shellac is a natural material secreted by the female lac bug. It can be thought of as a natural form of plastic and was used as such for years until man-made plastics became commodity items.

Older 78 RPM phonograph albums are usually made entirely from shellac. [Victor] started by taking a few old cracked records and pulverizing them with a hammer. The shellac crumbs were then poured into a mason jar along with some isopropyl alcohol. The alcohol dissolves the shellac, creating a thick goo. More alcohol will thin the slurry down to a paintable consistency. The mixture is then ready to be painted on any wood surface. Wiping off the excess will reveal the wood grain.

Shellac is normally amber in color. Records are black because carbon is added to the mix. This makes the shellac stain dark and makes it a flat finish. While it would be fine to leave it this way, [Victor] added a coat of lacquer over his shellac stain to achieve a glossy finish on his upcycled gramophone.

If you’re getting into woodworking, don’t worry – anyone can do it. Just make sure you have sharp tools.

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Record Players Explained for the Streaming Generation

How do you consume your music, these days? Aside from on the radio, that is. Do you play MP3 or other files on your phone and computer, or perhaps do you stream from an online service? If you’re really at the cutting edge though you’ll do none of those things, because you’ll be playing it on vinyl.

The legendary Technics SL1200 direct-drive turntable, as used by countless DJs. Dydric [CC BY-SA 2.5)], via Wikimedia Commons.
The legendary Technics SL1200 direct-drive turntable, as used by countless DJs. Photo by Dydric CC-BY-SA 2.5
A few years ago reporting on a resurgence of sales of vinyl records was something you would never have expected to see, but consumer tastes are unpredictable. Our red-trousered and extravagantly bearded hipster friends have rediscovered the glories of the format, and as a result it’s popping up everywhere. For those of us who are old enough to have genuinely been into the format before it was cool again, the sight of Sergeant Pepper and Led Zeppelin II on 12″ at outrageous prices on a stand at the local supermarket is a source of amusement. It’s good to see your first love back in vogue again, but is it really the £20($25) per album kind of good?

With the turntable having disappeared as an integral part of the typical hi-fi setup the new vinyl enthusiast is faced with a poor choice of equipment. Often the best available without spending serious money at an audiophile store is a USB device with the cheapest possible manufacture, from which the playback will be mediocre at best. We’ve lost the body of collective knowledge about what makes a good turntable to almost thirty years of CDs and MP3s, so perhaps it’s time for a quick primer.

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Adding Stereo VU Meters To A Turntable

A pleasing development for those with an interest in audio equipment from decades past has been the recent resurgence in popularity of vinyl records. Whether you cleave to the view that they possess better sound quality or you simply like the experience of a 12″ disk with full-size cover art and sleeve notes, you can now indulge yourself with good old-fashioned LPs being back on the shelves.

[Michael Duerinckx] is a fan of older trance records, and has an Ion Pure LP turntable which is fortunately for him not such an exclusive piece of audio equipment that it can’t be readily hacked. The hack he’s applied to it is a relatively simple one but nonetheless rather attractive, he’s added a set of LED VU meters in a ring round the edge of the platter.

Behind the LEDs is the trusty LM3915, an integrated circuit which will no doubt be familiar to any reader whose earlier life was spent among 1970s and 1980s audio gear. Internally it’s a stack of comparators and a resistor ladder, and it simply turns on the required number of outputs to match the level on its input. He’s put a pair of them on a little PCB with an associated PSU regulator, and mounted the LEDs in a row of holes drilled in the MDF base board of the turntable following the edge of the platter. Power and audio come from the turntable’s circuit board, which contains a preamplifier and the USB audio circuitry. A traditional turntable with a low-level output would not be able to drive an LM3915 directly.

This is a relatively straightforward project and the turntable itself isn’t necessarily the most accomplished on the market, but it’s very neatly executed and looks rather pretty.

Turntable projects are not as common as you’d expect here at Hackaday, but we’ve had a few. There was this concrete example for instance, and a very pretty one using layered plywood.

Courtesy of SoMakeIt, Southampton Makerspace.

Vintage Vinyl Laser-Etched on a Tortilla

[UpgradeTech] had a proof-of-concept itch they needed to scratch: making a playable record out of a tortilla using a laser cutter. The idea was spawned from the goofy “tortilla vinyl” YouTube video.

Uncooked flour tortillas were used. Corn tortillas were too lumpy while cooked tortillas shredded on the record player. To get the recording onto the tortilla, Audacity was used to modify a stereo WAV file. Using the RIAA equalization standard is a great choice here as it was originally adopted to prevent excess wear and tear on record grooves as the needle passed through. A Python script generated the files for the laser cutter, creating a text file with the sound data which was then processed into a vector PDF of the grooves. For each record it takes 30 minutes for the laser cutter to turn a simple flour tortilla into the musical variety.

Each tortilla can play 30-40 seconds of music at 45 or 78 RPM, but they start to warp once they dry out. Time to build a humidor around the record player! There is background noise that can make certain songs harder to hear, but there is unarguably audible music. There is plenty of room for optimizing the sound file, grooves, and cutting. We hope this project inspires others to make their own musical tortilla. Playing with your food has taken on a whole new meaning!

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Hackaday Links: April 12, 2015

Everyone loves Top Gear, or as it’s more commonly known, The Short, The Slow, And The Ugly. Yeah, terrible shame [Clarkson] the BBC ruined it for the rest of us. Good News! A show featuring the Dacia Sandero drones will be filling the Top Gear timeslot. And on that bombshell…

More Arduino Drama! A few weeks ago, Arduino SRL (the new one) forked the Arduino IDE from Arduino LLC’s repo. The changes? The version number went up from 1.6.3 to 1.7. It’s been forked again, this time by [Mastro Gippo]. The changes? The version number went up to 2.0. We’re going to hold off until 2.1; major releases always have some bugs that take a few weeks to patch. Luckily the speed of the development cycle here means that patch should be out soon.

Need an ESP8266 connected to an Arduino. Arachnio has your back. Basically, it’s an Arduino Micro with an ESP8266 WiFi module. It also includes a Real Time Clock, a crypto module, and a solar battery charger. It’s available on Kickstarter, and we could think of a few sensor base station builds this would be useful for.

[Ben Heck] gave The Hacakday Prize a shoutout in this week’s episode. He says one of his life goals is to go to space. We’re giving that away to the project that makes the biggest difference for the world. We’re not sure how a [Bill Paxton] pinball machine fits into that category, but we also have a Best Product category for an opportunity to spend some time in a hackerspace… kind of like [Ben]’s 9 to 5 gig…

[Jim Tremblay] wrote a real time operating system for a bunch of different microcontrollers. There are a lot of examples for everything from an Arduino Mega to STM32 Discovery boards. Thanks [Alain] for the tip.

45s – the grammophone records that play at 45 RPM – are seven inches in diameter. Here’s one that’s 1.5 inches in diameter. Does it work? No one knows, because the creator can’t find a turntable to play it on.

Are we betting on the number of people who don’t get the joke in the second paragraph of this post? Decide in the comments.

Putting new into the old – a Phonograph upgrade.

[smellsofbikes] recently came into possession of a 1970’s “stereo radio phonograph” cabinet consisting of a vinyl record player, AM and FM radio, and eight track tape player. The radio worked, the turntable didn’t sound too nice, and the tape player didn’t work at all. A new needle fixed the turntable, but the eight-track was in bad shape. So he replaced the tape player with a BeagleBoneBlack which plays streaming internet radio.

Hopefully, this fix is temporary, since he has carefully disconnected the tape player connections in the hope of fixing it soon. The swap out involved a fair bit of engineering, so he’s split his build log into several bite sized chunks. The first step was to set up the BBB, upgrade it and add in all the network and audio related stuff. Audio on the BBB is available only via the HDMI port, but [smellsofbikes] had a USB soundcard handy, so the next step was setting that up. He installed mpg321 – the command line mp3 player and set it up to play music streaming from somafm. Next up was getting some scripts and programs to run automatically during system bootup. The final part of the setup was adding a WiFi router as a repeater connected to the BBB via an ethernet cable. He could have used a tiny WiFi USB dongle, but he already had the router lying around, and he wanted to dedicate USB to audio functions alone, and use the Ethernet port for Internet.

He then worked on identifying the wires that go from the tape player to the amplifier, spliced them, and hooked them up to the audio sound card on the BBB. With this done, the upgrade was more or less complete – the system played streaming music and stations could be switched remotely (via SSH to BBB). [smellsofbikes] reckoned it would be nice to use the existing controls in the phonograph cabinet to control the internet streaming music, instead of controlling it via a remote computer. The cabinet had 4 indicator lamps that indicated which track was being played and a button to switch between tracks. He removed the old indicator panel and put in a fresh PCB, designed in KiCad and cut on his LPKF circuit board plotter. An aluminum knob machined out of hex bar-stock works as the new track change button. At this point, he called it a wrap. The BBB and Asus router go inside the cabinet, and the old (non-functional) tape player is put in place. Quite an interesting build, and we look forward to when he actually gets the tape player working. [Alan Martin], aka “The Most Interesting Engineer In The World” has told him that “it is a moral imperative that you repair the eight-track and get it working”. [Alan] has promised to send [smellsofbikes] a suitcase full of brand new, still in their plastic wrappers, eight-track tapes when he gets it working.

Under Water Record Player is Very Mesmerizing

Once in a while we get a really awesome tip about a technical art installation — there sometimes isn’t much info behind it, but the idea and concept behind it alone sparks our curiosity. That is most definitely the case for this submerged record player.

Artist [Evan Holm] has created this awesome installation which features a black pool of water — with a built-in record player. He’s somehow waterproofed the player itself, and integrated the controls and needle into a tree, which is part of the installation.

He has a very long and artsy description about the meaning of it, how it represents loss and mystery, and the collective subconscious of the human race… We just see it as a really cool hack. There’s also a full documentary about how he sets up the installation at various shows.

We’ve included both videos following the break — it is very tempting to try recreating something similar!

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