vacuum

144 Articles

Open Source Vacuum Avoids Cloud

July 21, 2026 by 37 Comments

As more and more of the technology that we paid for turns becomes a subscription, there’s slowly been a momentum shift in the open source world of building replacements for these intrusive rent-seekers. We see this all of the time for self-hosted media and communications servers, but now we’re starting to see it in hardware as well. The OOMWOO robotic vacuum cleaner is completely open source, from hardware to software, and requires no cloud services whatsoever.

Although it’s open source, not every component is something one could buy off the shelf. It does require a 3D printer for most of the parts, but assuming that requirement is met most of the rest of the build comes together easily enough. For compute it relies on a Raspberry Pi running ROS 2 software and is set up to integrate easily with other existing open tools and projects such as Home Assistant. Like its proprietary cousins it can sense and map the rooms its placed in, but this platform uses an inexpensive 2D lidar system to keep costs down.

Right now the project is not quite complete, so we’ll all have to keep our eyes on this one as the team building it progresses. But they do have most of the software development done and the bill-of-materials is in progress. As an open project it’s being developed by many volunteers and there are a lot of areas available to contribute to as well, all currently set up on the project’s GitHub page. Right now many of those areas of effort are adapting the 3D printer files to off-the-shelf parts.

With the rocky status of the Roomba ecosystem, projects like this are more important than ever.

A person's hand is shown holding a glass flask in a dark room. An orange-red glow is emanating from the flask in a patches, forming a splash-like pattern near the base of the flask.

A Sloshing-Mercury-Powered Neon Light

July 16, 2026 by 16 Comments

In 1675, while transporting a barometer by night, the astronomer Jean Picard noticed a glow inside its glass tube, just above the mercury. As the mercury sloshed and splashed across the surface of the glass, a static electric charge had built up, which was discharging by ionizing the residual gas molecules inside the evacuated tube. [Styropyro] recreated this effect, and found that the dim glow could be made much stronger by adding some noble gas to the tube.

It starts with a simple recreation: he took a volumetric flask, attached a narrow glass stem to the mouth, added some mercury to the flask, evacuated it with a vacuum pump, and sealed off the glass stem. This produced a faint glow when shaken, but it was only really visible under very low light. When [Styropyro] brought it near a Tesla coil, however, it did glow much more brightly.

Backfilling an identical flask with neon to about 40 millitorr produced a much more spectacular result (a low pressure in the tube is necessary, but moderate pressure variations don’t significantly alter the effect). When shaken even slightly, this neon-containing flask produced a bright orange-red glow just above the surface of the mercury. Points of obstruction, such as those in a zig-zag tube, produced a brighter glow. A krypton-containing tube glowed blue, but less brightly than the neon tube.

Since this is, essentially, a triboelectric effect, other materials besides mercury should work; [Styropyro] tested several materials, and found that pieces of Teflon produced a faint glow, and copper beads a somewhat brighter glow. Unfortunately, Galinstan, the obvious replacement for mercury, wets and coats glass, preventing a charge buildup.

Without an added noble gas, the standard glow of barometric light comes from the excitation of mercury vapors, a glow which can also be seen in mercury rectifiers, and which excites the phosphors of fluorescent light bulbs.

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A black plastic box is shown, with a green circuit board inside. The circuit board is wired to an RS-232 connector and an RJ-45 connector.

A High-Vacuum Controller For An Eventual Electron Microscope

June 2, 2026 by 7 Comments

[Chris Doble] has high ambitions: he’s making his own scanning-electron microscope, and as the first step he’s built a high-vacuum system. This required its own controller to manage the various electronics involved in the system, which he’s documented and open-sourced.

The vacuum system itself starts with a rotary-vane roughing pump, which can bring a chamber down from atmospheric pressure to about 10-3 millibar. This is still too high a pressure, so the second stage is a turbomolecular high-vacuum pump, which can operate from 18 millibar down to 10-7 millibar. To protect the turbomolecular pump in case the roughing pump suddenly stops, it includes an anti-suckback valve. Connected to these pumps is a pressure gauge which uses a pair of sensors to sense the entire pressure range. All this setup worked well, but the turbomolecular pump and the pressure sensor each used their own interfaces, while [Chris] wanted a single interface for the eventual microscope.

[Chris] therefore designed his own controller based on the Raspberry Pi Pico 2, with firmware written in Rust. The pressure gauge uses an RS-232 interface, which he connected to the Pico’s UART pins using an RS-232 level shifter, with a null modem to swap over the transmitting and receiving pins. The turbomolecular pump used an RS-485 interface, which required a converter circuit and some level-shifting resistors. A custom PCB and 3D-printed case hold the final circuit, which provides a host computer with a single USB interface. When [Chris] tested the controller, the vacuum chamber reached a pressure of 10-6 millibar, and was still slowly falling when he ended the test.

This isn’t the first vacuum chamber controller we’ve seen. Of course, this assumes that the pressure gauge already has a controller; if not, we’ve also covered one of those. To see the inspiration for [Chris]’s project, check out [Ben Krasnow]’s scanning-electron microscope.

Art of 3D printer in the middle of printing a Hackaday Jolly Wrencher logo

Improving FDM Filament Drying With A Spot Of Vacuum

March 31, 2026 by 34 Comments

Keeping your filament safely away from moisture exposure is one of the most crucial aspects of getting a good 3D print, with equipment like a filament dryer a standard piece of equipment to help drive accumulated moisture out of filament prior to printing or storage. Generally such filament dryers use hot air to accomplish this task over the course of a few hours, but this is not very efficient for a number of reasons. Increasing the vaporization rate of water without significantly more power use should namely be quite straightforward.

The key here is the vapor pressure of a liquid, specifically the point at which it begins to transition between its liquid and gaseous phases, also known as the boiling point. This point is defined by both temperature and atmospheric pressure, with either factor being adjustable. In a pressure cooker this principle is for example used to increase the boiling temperature of water, while for our drying purposes we can instead reduce the pressure in order to lower the boiling point.

Although a lower pressure is naturally more effective, we can investigate the best balance between convenience and effectiveness.

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Robots Talking To Robots

February 7, 2026 by 7 Comments

Although there are a few robots on the market that can make life a bit easier, plenty of them have closed-source software or smartphone apps required for control that may phone home and send any amount of data from the user’s LAN back to some unknown server. Many people will block off Internet access for these types of devices, if they buy them at all, but that can restrict the abilities of the robots in some situations. [Max]’s robot vacuum has this problem, but he was able to keep it offline while retaining its functionality by using an interesting approach.

Home Assistant, a popular open source home automation system, has a few options for voice commands, and can also be set up to transmit voice commands as well. This robotic vacuum can accept voice commands in lieu of commands from its proprietary smartphone app, so to bypass this [Max] set up a system of automations in Home Assistant that would command the robot over voice. His software is called jacadi and is built in Go, which uses text-to-speech to command the vacuum using a USB speaker, keeping it usable while still offline.

Integrating a voice-controlled appliance like this robotic vacuum cleaner allows things like scheduled cleanings and other commands to be sent to the vacuum even when [Max] isn’t home. There are still a few limitations though, largely that communication is only one way to the vacuum and the Home Assistant server can’t know when it’s finished or exactly when to send new commands to the device. But it’s still an excellent way to keep something like this offline without having to  rewrite its control software entirely.

A pair of glass vacuum tubes can be seen on a workbench, each with complex copper structures inside. One is mounted on top of a metal chassis with a motor and some other circuitry visible.

Taking A Look At Variable Vacuum Capacitors

January 11, 2026 by 20 Comments

Variable capacitors may be useful, but the air gap that provides their capacitance is their greatest weakness. Rather than deal with the poor dielectric properties of air, some high-end variable capacitors replace it with a vacuum, which presents some obvious mechanical difficulties, but does give the resulting capacitor a remarkable quality factor, high-voltage performance, and higher capacitance for plate area than their air-gapped brethren. [Shahriar] of [The Signal Path] managed to acquire a pair of these and took a detailed look at their construction and performance in a recent video.

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Oil-Based Sprengel Pump Really Sucks

September 17, 2025 by 21 Comments

Have you heard of the Sprengel pump? It’s how they drew hard vacuum back before mechanical pumps were perfected — the first light bulbs had their vacuums drawn with Sprengel pumps, for example. It worked by using droplets of a particular liquid to catch air particles, and push them out a narrow tube, thereby slowly evacuating a chamber. The catch is that that liquid used to be mercury, which isn’t something many of us have on hand in kilogram quantities anymore. [Gabriel Wolffe] had the brainwave that one might substitute modern vacuum pump oil for mercury, and built a pump to test that idea.

Even better, unlike the last (mercury-based) Sprengel pump we saw, [Gabriel] set up his build so that no glassblowing is required. Yes, yes, scientific glassblowing used to be an essential skill taught in every technical college in the world. Nowadays, we’re glad to have a design that lets us solder brass fittings together. Technically you still have to cut an eyedropper, but that’s as complex as the glasswork gets. Being able to circulate oil with a plastic tube and peristaltic pump is great, too.

If you try it, you need to spring for vacuum pump oil. This type of pump is limited in the vacuum it can draw by the vapor pressure of the fluid in use, and just any oil won’t do. Most have vapor pressures far in excess of anything useful. In the old days, only mercury would cut it, but modern chemistry has come up with very stable oils that will do nearly as well.

How well? [Gabriel] isn’t sure; he bottomed out his gauge at 30 inches of Mercury (102 kPa). It may not be any lower than that, but it’s fair to say the pump draws a healthy vacuum without any unhealthy liquid metals. Enough to brew up some tubes, perhaps.

Continue reading “Oil-Based Sprengel Pump Really Sucks” →