Building A Robot Without Using A Machine Shop

June 24, 2011 by Mike Szczys 14 Comments

We usually avoid the prospect of buying new tools just for one project. In the long run we’re sure we’d use them again, but sometimes even with that outlook you can’t afford it. Case in point is our life-long-lust for a laser cutter; we just can’t justify the upfront cost but we sure would use it constantly if we had one.

If you do find that you’re interested in taking on a project that calls for laser cut parts, [I Heart Robotics] shows you how to do it with a few simple hand tools. The bot seen above is their TurtleBot. You can cut your own parts using a laser cutter, you can buy a kit from them, or you can bust out a ruler, compass, drill, coping saw, printer, and tape to make the pieces by hand.

It’s a simple enough concept. Print out the templates, tape them to your hard board, then start drilling and sawing. You won’t get the precision a machine tool can, but in some cases you don’t need to be all that perfect.

[via Adafruit]

Salvaged Coil Magnetizes Tools On Demand

June 20, 2011 by Mike Nathan 23 Comments

magnetizing_wand

When working in hard to reach areas, magnetized tools can mean the difference between wrapping things up quickly and spending way too much time blindly grasping for dropped screws. [Damir] wrote in to share a handy little contraption he built which allows him to magnetize and demagnetize his tools as needed.

While rubbing a magnet against the tip of a screwdriver will impart a weak and temporary magnetic field, he felt that a stronger more permanently magnetized tool was far more useful. It is pretty well known that subjecting metal to a direct current magnetic field will magnetize the item, and an alternating magnetic field will demagnetize the same object. [Damir’s] wand will perform either task with the simple flip of a switch.

He salvaged the motor coil from a broken washing machine and mounted it in a project box, along with a single-pole changeover switch. A small diode is used to perform rectification on the AC input, providing the DC current required for magnetizing his tools.

Every once in awhile we find the need for magnetized tools, so we think this would be great to have around the workshop.

Check out a quick video demo of the magnetizing wand after the jump.

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Antenna Cannon For Amateur Radio

June 16, 2011 by Brian Benchoff 33 Comments

As an amateur radio enthusiast, [Andrew] sometimes has to set up impromptu antennas up to 160 meters in length. The easiest way to get these antennas off the ground is to drape them over trees, a feat normally accomplished by lofting fishing line into the air with a slingshot or bow and arrow. [Andrew] thought slings were so last century, so he came up with a spud gun inspired antenna launcher.

The launcher is built out of PVC and launches a foam filled tennis ball that can reel out 150 yards of Spectra line. In a moment of brilliance, [Andrew] decided to add an augmented reality HUD. The display is actually [Andrew]’s phone running an app called Geocam that provides him with a display of elevation and azimuth overlaid on the phone’s camera feed. The results of [Andrew]’s build are fairly impressive. The cannon was able to lob a tennis ball over a 110 foot tree at half the pressure rating of the PVC. The grouping was pretty tight as well, more than sufficient to run a line over a tree.

[Andrew]’s antenna cannon is an awesome piece of work and unlike most french fry cutters, it’s a useful tool. If you’re interested in seeing 160 meter antennas heaved over the tops of trees, amateur radio field day is next ~~month~~ week, June 25th and 26th.

Homebrew Heat Gun From Scrounged Parts

June 15, 2011 by Brian Benchoff 20 Comments

A Hack a Day reader needed a tool to solder a lot of SMD parts, so he built a DIY heat gun, and we’re impressed with the results.

After trawling the internet looking for ideas for his heat gun, [MRGATZ85] found that most builds used the ceramic element from cheap soldering irons. Experiments in this direction didn’t go very well because the ceramic element in these irons tends to fall apart very easily. In a moment of inspiration, [MRGATZ85] realized he had an old vaporizer lying around and decided to take it apart. To his surprise, the vaporizer element was a great size, self-contained, and most importantly free. After fabricating a case out of high-temperature foam, aerosol cans, and deadbolt parts, [MRGATS85] was left with a very nice build.

Aside from SMD work, a heatgun can be a very valuable tool for PCB stripping and being used for solder reflow. We’re a little surprised we haven’t seen a homebrew heat gun in quite a while. Even though the element is surrounded by high-temperature foam, the gun still gets a little hot to the touch. We’re hoping that will eventually be under control; it’s a very useful build otherwise.

Check out the image gallery, or the video demo after the break.

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Adjustable Voltage And Polarity Tester

June 14, 2011 by Mike Nathan 20 Comments

polarity_tester

Instructables user [Rudolf] wrote in to share a handy little tool he created with ham radio operators in mind. Now and again, he found himself connecting to an unknown power supply, and rather than blow out all his expensive radio gear, he decided to put together a simple polarity and voltage tester that can be easily carried out in the field.

The tester features a pair of powerpole connectors, which are used quite often for connecting HAM gear. A PIC12F675 runs the show, acting as an adjustable comparator for detecting voltage levels. By default, his probe glows amber when the supply voltage is below 11.5V, turning green when the supply is between 11.5V and 15V. When the detected voltage is too high, the built-in LED glows a bright red. When the polarity is reversed, the LED flashes red regardless of the supply voltage.

All of these trigger levels can be set in the PIC’s code, which [Rudolf] is kind enough to include on his page, along with schematics for making your own.

3D Printer Looks Factory Made

June 11, 2011 by Brian Benchoff 22 Comments

[Richard Sum] came up with a great looking 3D printer and put his project up as a campaign on IndieGoGo.

[Richard]’s ‘SUMPOD’ is based off the reprap like a lot of other 3D printers, but the SUMPOD has a look of professionalism to it; the printer looks like something that would come from a factory. We think a lot of thought went into the design and fabrication of this printer.

The specs of the machine aren’t too bad either. It’s build area is 150x150x100 mm, or nearly 2 inches than the Makerbot Thing-O-Matic. We asked [Richard] about the drive system of the machine, and he told us there is a linear bearing/belt setup for the x and y axes with a screw drive for the z axis. The electronics are standard NEMA 17 motors and reprap RAMPS fare, so everything electrical is tried and true.

[Richard] plans on adding a Dremel attachment for pcb and lithophane milling. We hope that some design files of the SUMPOD released, but in the mean time we’re really looking forward to seeing the progress of this project.

Autodesk Enters The Hobby Market

June 10, 2011 by Gerrit Coetzee 34 Comments

Autodesk aims to enter the hobby market with its offering of Autodesk 123d. If you’ve ever been spoiled by a nice CAD suite like Solidworks, Pro-E, or Inventor it becomes readily apparent that the free offerings don’t come anywhere close. At first Autodesk 123d seems to be entirely a Google Sketchup clone, and in some ways it is. Though, after a bit more exploring, the software offers some pretty advanced features, such as assemblies and constraints . All worries about it being windows only and closed source aside, it’s pretty cool that a big name in the CAD industry is taking a look at the hobby market, and overall it is worth testing out to see if it fits into your toolbox.
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