3D Printing Records

December 21, 2012 by Eric Evenchick 58 Comments

This is a working record created with a 3D printer. [Amanda] came up with a process that converts audio files into 3D models. These models can be printed and played on a standard record player.

The real work is done by a Processing sketch that creates a STL file. [Amanda] started off by trying to create a sine wave. She used this test to optimize the printing process. Then she used Python to extract audio data from WAV files and modified the processing script to process the data. After more tweaking, she was able to get a reasonable signal to noise ratio and minimize distortion.

The resulting records have a sample rate of 11 kHz and 5-6 bit resolution. The sound quality isn’t going to be the same as commercially pressed vinyl, but you can still make out the song.

A Objet Connex 500 was used to print the records. This UV printer has a 600 dpi resolution, which is means it’s more accurate than extrusion printers. Your mileage may vary using different printers, but all of the Processing and Python code is available with the project write up.

After the break, watch [Amanda] spin some 3D printed records.

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Making 3D Printing Easy At The Staples Copy Center

December 2, 2012 by Brian Benchoff 37 Comments

Mcor Technologies and Staples are teaming up to provide 3D printing services via the online Staples Office Center service.

This announcement comes from Mcor, the company behind the Iris 3D printer. Unlike just about every other 3D printer, the Iris doesn’t squirt plastic onto a bed or glue powder together – it makes its models out of sheets of paper. You probably won’t be ordering working steam engines or other heavy-duty engineering models from the Staples copy center, but this system does allow for high-quality full-color models to be created very, very easily. You can see a few examples of what the Mcor Iris can print after the break.

Unfortunately, unless you live in Belgium or The Netherlands, your local Staples won’t be installing a 3D printer in their copy center anytime soon. For those of us outside these countries, we’ll have to wait until services like Shapeways and Ponoko figure out how to make their business model include a brick and mortar presence.

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Let The 3d Printing Patent Wars Begin!

November 21, 2012 by Caleb Kraft 62 Comments

If you and your friends were gathering a pool of bets together as to when the first patent case would happen in 3d printing, someone just won the pot. 3D systems has filed suit against formlabs for possible patent infringement.

In a press release by 3D systems, they state that not only are they going after form labs, but also Kickstarter for selling the device.

Although Formlabs has publicly stated that certain patents have expired, 3D Systems believes the Form 1 3D printer infringes at least one of our patents, and we intend to enforce our patent rights

It is worth noting that the “cube” printer that Make magazine recently named the most reliable and easiest to use, happens to be made by 3D systems. Note that this one appears to be a typical rep-rap derivative.

[via Adafruit]

Turning Video Game Sprites Into 3D Objects

September 19, 2012 by Brian Benchoff 9 Comments

Anyone who has played Minecraftfor a good amount of time should have a good grasp on making 3D objects by placing voxels block by block. A giant voxel art dragon behind your base is cool, but what about the math behind your block based artwork? [mikolalysenko] put together a tutorial for making 3D objects out of video game sprites and covers a lot of the math involved in turning pixels into voxels.

The process of modeling a 3D object from a series of 2D images is a very well-studied computer vision problem called multiview stereo reconstruction. This process has been used to build 3D models of random objects with devices such as the Stanford spherical gantry. Unfortunately the math for this algorithm is a mess, but there is another way: using photo hulls (PDF warning) to find the largest possible object from a series of images showing the top, bottom, left, right, front, and back views.

[mikolaly] put together an algorithm to produce 3D images from a series of images and even went so far as to build a web-based shape carving editor. With this web app, it’s possible to make 3D objects simply by inputting a bunch of colored pixels onto six 2D grids.

Once the models were complete, [mikolaly] sent some of the 3D models off to Shapeways for 3D printing. He’s completed Meat boy, Mario, and Link 3D sprites, all available for sale.

Now the only thing left to do is build a script to turn these objects into Minecraft object schematics.

Multicolor Print Head Allows RepRap To Print Rainbows

August 27, 2012 by Brian Benchoff 29 Comments

Multicolor 3D printers have been around for a while, but most of these machines – like the Makerbot Replicator – suffer from alignment problems and the inability to mix colors on the fly. [RichRap] came up with an interesting solution to this problem by having three filament extruders feed into a single hot end, allowing him to change and mix colors on the fly.

To print in multiple colors, [RichRap] developed a three-extruder x carriage that sends colored filament to a single hot end. Unlike the Makerbot Replicator, [Rich]’s extruder can mix and blend different colors into each layer of a print.

The electronics portion of the build, [RichRap] controlled the X, Y, and Z axes of his printer with a RAMPS board, but used a slightly modified Sanguinololu board for the extruder motors. A single motor driver for the extruders is connected to a trio of toggle switches, allowing [RichRap] to switch between filaments on the fly.

[Rich] has a very cool build on his hands, but it’s far from a perfect solution. Right now, any one of the three colors can be used to print, but printing with two or three colors simultaneously requires a change in the firmware. We expect someone to solve this problem in the near future, allowing the holy grail of a CMYK print head to come to fruition.

You can see a demo video of [RichRap]’s tri-color print head after the break.

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Help Us Decide If This Huge Reprap Array Is The Largest Fleet To Date

August 23, 2012 by Mike Nathan 27 Comments

30-repraps

Take a minute to think about what your dream job might be.

Done imagining you are a ridiculously wealthy bachelor? Good.

Back here in the real world, [Caleb Cover] has come into what might be one of the coolest hacking-related jobs we’ve seen in awhile. He recently snagged a gig working for Aleph Objects as the fleet master for a large array of 3D printers. His duties include the care and feeding of 30 MiniMax-style repraps, a job description we sure wouldn’t mind having.

Aside from merely gloating about his newfound employment, [Caleb] wrote in asking if we knew of a reprap setup larger than the one he is responsible for. We couldn’t come up with one, but perhaps you can.

Right now, [Caleb] says that he’s working on seeing how well the machines can produce parts to replicate themselves, which will certainly make this the largest collective set of production 3D printers sooner or later.

While you hunt down other large reprap setups at your monotonous desk job, check out the video below to hear the symphony of 3D printing that greets [Caleb] at the door each day.

Think you might have seen a 3D printing setup more massive than this one? ~~Pics~~ Vids or it didn’t happen. Seriously, we want to see em!

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Pwdr, The Open Source Powder Printer

August 8, 2012 by Brian Benchoff 26 Comments

Meet pwdr, the open source 3D printer that is a complete departure from the RepRaps and Makerbots we’ve come to love.

Instead of squirting plastic onto a build surface, pwdr operates just like the very, very expensive powder printers used in industrial settings. Pwdr uses gypsum, ceramics, and concrete for its raw stock and binds these powder granules together with water deposited from an inkjet cartridge.

Inside pwdr there are two bins, one for storing the raw material and another for building the part. The part to be printed is built one layer at a time, just like your regular desktop printer. After each layer is finished, a counter-rotating drum scrapes the raw material over the build area and another layer is printed.

There are a lot of advantages to pwdr versus the melted plastic method of printing used in the Makerbot; because each build is self-supporting, it’s possible to print objects that just couldn’t be made with an extruder-based printer. Pwdr also supports laser sintering, meaning it’s possible for pwdr to make objects out of ABS, Nylon, and even metal.

Right now, pwdr is still in the very early stages of development, but you can build your own powder printer from the files up on Thingiverse. Check out the video of pwdr printing after the break.

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