What is better than a tool? Two. What is better than two? Two tools tooling together. [tintek33] wanted a rotary tool to become an attachment on his mini lathe, the video is also below the break. Fortunately, Dremels and Proxxons are built to receive accessories, or in this case, become one. Even if the exact measurements do not apply to your specific hardware, we get to see the meat of the procedure from concept to use.
We start with where the rotary tool should be and get an idea of what type of bracket will be necessary. The design phase examines the important dimensions with a sketch and then a CAD mock-up. Suitably thick material is selected, and the steps for pulling the tool from the raw stock are shown with enough detail to replicate everything yet there is no wasted time in this video. That is important if you are making a quick decision as to whether or not this is worth your hard work. Once the brace is fully functional and tested, it is anodized for the “summer ocean” blue color to make it easy to spot in the tool heap. Some complex cuts are made and shown close-up.
Thank you [jafinch78] for your comment on Take a Mini Lathe for a Spin and check out [tintek33] using his mini lathe to make a hydraulic cylinder for an RC snow plow.
Continue reading “Lathe’s Tool Holder Holds a Rotary Tool”
What do those colorful iPod Nano cases have in common with sapphires? In both substances the color is not on the surface, but integrated in the structure of the material. As usually, [Bill Hammack] unveils the interesting concepts behind coloring metal through anodization in his latest Engineer Guy episode.
We’re not strangers to the anodization process. In fact we’ve seen it used at home to change the color of titanium camping utensils. [Bill] explains what is actually going on with the electrochemical process; touching on facts we already knew; like that the voltage range will affect the color of the annodized surface. But he goes on to explain why these surfaces are different colors and then outlines how anodized metals can be dyed. That’s right, those iPod cases are colored with dye that will not wash or scratch off.
Pores are opened when the aluminum goes through anodization. Those pores are filled with dye, then the metal is boiled in water which closes them, sealing in the color. Pretty neat!
Continue reading “How anodization is used to make pretty iPod colors”
We don’t really have any titanium lying around, it’s not exactly a cheap material. But this hack that shows you how to anodize titanium in your home laboratory (or kitchen for that matter) and it might help the metal make its way into a future project. It seems the process is not overly difficult or dangerous and it’s possible to achieve a lot of different colors in the finish.
In the image above [PinkFlute] is using Coke Zero, a sugar-free soda, as the chemical agent in the process. The alligator clip attached to the utensil is providing the positive voltage and the yellow wire dipped in the drink is negative. Finish color is determined by the voltage supplied. You can choose various shades of green, purple, yellow, and blue based on a voltage range of about 100V to 20V.
This is one of two anodizing methods shown. the other uses a foam brush dipped in soda with the negative lead clamped onto it. You just brush in the electrified substance to alter the camping spork’s finish.