Syringes Put The Squeeze On This Mini Drill Press

If you’re making your own PCBs for through-hole projects at home, getting the board etched is only half the battle; you’ve still got to drill all those little holes. It’s a tedious process, and if you’ve got a lot of them, doing them freehand with a drill just isn’t going to cut it. Which is why [Ruchir Chauhan] built this tiny 3D printed drill press.

This design is actually interesting for a number of reasons. The fact that it’s primarily 3D printed is a big one, though of course it’s not the first time we’ve seen that. We also like the minimal part count and low-cost, which is sure to appeal to those looking to produce PCBs on a budget. But the most impressive feature has to the hydraulic system [Ruchir] has come up with to actually do the drilling.

Rather than pulling an arm to lower the bit towards the work piece, a system utilizing four syringes, some water, and a bit of tubing is used to pull the tool down. This might seem extravagant, but if you’ve got a lot of holes to drill, this design is really going to save your arms. This method should also give you more consistent and accurate results, as you won’t be putting any torque on the structure as you would with a manually operated press.

[Ruchir] doesn’t offer much in the way of instructions on the project’s Hackaday.io page, but once you print out all of the provided STLs and get your syringes ready to go, the rest should be fairly self explanatory. Personally we might have added a smooth steel rod in there to make sure the movement is nice and straight, but we can see the appeal of doing it with a printed part to keep things cheap.

Looking for more ideas? If you’re after something a bit larger we might suggest this one made from PVC pipes, and this 3D printed desktop press would look good on anyone’s bench. Just don’t blame us if your arms get tired.

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Solving Buyer’s Remorse With A Rotary Tool And Soldering Iron

At this point, it’s pretty clear that USB-C has become the new standard connector for an increasing amount of applications, but predominantly charging. Even Apple is on board this time, and thanks to backwards compatibility, you don’t have to abandon devices using the older standards you may prefer for their simplicity or superior lint-resilience either. For [Mat] on the other hand, it’s USB-C all the way nowadays. Yet back in the day when he bought his laptop, he had the price tag convince him otherwise, and has come to regret it, as all the convenience of a slim design is cancelled out by dragging a bulky charger for the laptop’s proprietary charging port along.

Well, as the saying goes for situations like this: love it, leave it, or get out the tools and rework that sucker. Lucky enough, the original charger provides 20 V, which matches nicely the USB power delivery (PD) specification, and after opening up the laptop, [Mat] was happy to see that the interior provided enough room to fit the USB-C module he was planning to use. Even better, the charging port itself was a standalone component attached to a cable, so no modifications to the mainboard were necessary. Once the USB-C module was soldered to that same cable, the only thing left to do was carving a bigger hole on the laptop case, and saying good bye to the obsoleted charger.

The downside is of course the lack of actual USB functionality with that shiny new charging port, but that was never the goal here anyway. With more and more USB-C devices popping up, it’s also no surprise that we’ve seen modifications like this before, and not only with laptops. In case you’re thinking of upgrading one of your own devices to USB-C, and do wish for actual USB functionality, don’t worry, we got you covered as well.

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Old School Rotary Tools That Weren’t Made By Dremel

Albert Dremel developed the now famous rotary tool and started the company in 1932 to make blade sharpeners. It would be 1935 before the company produced the Moto-Tool which is mostly recognizable as an ancestor of the modern Dremel.

Dremel achieved such dominance that today the name is synonymous with rotary tools in the same way Xerox means photocopy and Crock-Pot is any slow cooker. Sure, there are knock offs you can get from the usual cheap tool outlets, but generally, people reach for a Dremel even when it isn’t really one. Today that tool might really be a Black and Decker or a Dewalt or even a cheap brand like Wen or Chicago Electric. But in the first half of the 20th century, you might have reached for a Handee.

A Whole Shop Full of Tools

The Handee was a product of the Chicago Wheel and Manufacturing Company who, in 1937, billed it as “a whole shop full of tools in one,” as you can see in this ad. While $10.75 might sound like a price for a Harbor Freight cheapie tool, adjusted for inflation that’s around $200 in 2020 money. At least for that price you got three free accessories out of the over 200 available.

I didn’t remember the Handee and I wanted to see if I could figure out what happened to it and the company who made it. After all, with the Internet at your disposal, how hard could it be? Turns out, I did learn a lot, but in the end, tracing down a company like this from the old days isn’t always as easy as you might think.

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A Drop-In Upgrade Module For Cheap Rotary Tools

We’ve all seen them, the rotary tools that look almost, but not quite exactly, like a Dremel. They cost just a fraction of the real thing, and even use the same bits as the official Bosch-owned version. At first glance, they might seem like a perfect solution for the hacker who’s trying to kit out their workshop on a tight budget. There’s only one problem: the similarities between the two are only skin deep.

Recovering components from the original controller

As [Vitaly Puzrin] explains, one of the big problems with these clones are the simplistic electronics which have a tendency to stall out the motor at low RPM. So he’s developed a drop-in replacement speed controller for his particular Dremel clone that solves this problem. While the module design probably won’t work on every clone out there in its current form, he feels confident that with help from the community it could be adapted to other models.

Of course, the first step to replacing the speed controller in your not-a-Dremel is removing the crusty old one. But before you chuck it, you’ll need to recover a few key components. Specifically the potentiometer, filter capacitor, and the motor terminals. You could possibly source the latter components from the parts bin, but the potentiometer is likely going to be designed to match the tool so you’ll want that at least.

The microprocessor controlled upgrade board uses back EMF to detect the motor’s current speed without the need for any additional sensors; important for a retrofit module like this. [Vitaly] says that conceptually this should work on any AC brushed motor, and the source code for the firmware is open if you need to make any tweaks. But hacker beware, the current version of the PCB doesn’t have any AC isolation; you’ll need to take special care if you want to hook it up to your computer’s USB port.

On the other hand, if you’re willing to buy a cheap rotary tool just to crack it open and replace the electronics, you might as well just build your own. If you’re feeling particularly adventurous, you can always abandon the electric motor and spin it up with a tiny turbine. Continue reading “A Drop-In Upgrade Module For Cheap Rotary Tools”

Vacuum-Powered Rotary Tool Redux, This Time Machined

We love to see projects revisited, especially when new materials or methods make it worth giving the first design another go around. This twin-turbine vacuum-powered Dremel tool is a perfect example of what better tools can do for a build.

You may recall [JohnnyQ90]’s first attempt at a vacuum powered rotary tool. That incarnation, very similar in design to the current work, was entirely 3D-printed, and caused no little controversy in the comments about the wisdom of spinning anything made on an FDM printer at 43,000 RPM. Despite the naysaying, [Johnny] appears to have survived his own creation. But the turbo-tool did have its limitations, including somewhat anemic torque. This version, machined rather than printed and made almost completely from aluminum, seems to have solved that problem, perhaps thanks to the increased mass of the rotating parts. The twin rotors and the stator were milled with a 5-axis CNC machine, which has been a great addition to [JohnnyQ90]’s shop. The turbine shaft, looking like something from a miniature jet engine, was meticulously balanced using magnets mounted in the headstock and tailstock of a lathe. The video below shows the build and a few tests; we’re not big fans of the ergonomics of holding the tool on the end of that bulky hose, but it sure seems to work well. And that sound!

We first noticed [JohnnyQ90] when he machined aluminum from soda cans to make a mini Tesla turbine. His builds have come a long way since then, and we look forward to what he’ll come up with next.

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Lathe’s Tool Holder Holds A Rotary Tool

What is better than a tool? Two. What is better than two? Two tools tooling together. [tintek33] wanted a rotary tool to become an attachment on his mini lathe, the video is also below the break. Fortunately, Dremels and Proxxons are built to receive accessories, or in this case, become one. Even if the exact measurements do not apply to your specific hardware, we get to see the meat of the procedure from concept to use.

We start with where the rotary tool should be and get an idea of what type of bracket will be necessary. The design phase examines the important dimensions with a sketch and then a CAD mock-up. Suitably thick material is selected, and the steps for pulling the tool from the raw stock are shown with enough detail to replicate everything yet there is no wasted time in this video. That is important if you are making a quick decision as to whether or not this is worth your hard work. Once the brace is fully functional and tested, it is anodized for the “summer ocean” blue color to make it easy to spot in the tool heap. Some complex cuts are made and shown close-up.

Thank you [jafinch78] for your comment on Take a Mini Lathe for a Spin and check out [tintek33] using his mini lathe to make a hydraulic cylinder for an RC snow plow.

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Illuminated Bread For A Cookie Cutter World

Just in case you thought your eyes were playing tricks on you, we’d like to confirm right from the start that what you are looking at is a loaf of bread with internal LED lighting. Why has this bread been internally lit? We can’t really say. But what we can do is pass on the fascinating process that took an unremarkable piece of stale bread and turned it into an exceptional piece of stale bread.

As demonstrated by [The Maker Monster], working with stale bread is basically like working with wood. Wood that you can dip in soup, granted, but wood nonetheless. The process of electrifying the loaf starts with cutting it down the length on a bandsaw, and then hollowing it out with a rotary tool. This creates a fairly translucent shell that’s basically just crust.

You’re probably wondering how you keep a bread-light from getting moldy, and thankfully [The Maker Monster] does address that issue. The bread shell is completely coated with shellac, which creates a hard protective layer that will not only prevent decay but should give it some added strength. In the video it looks like only one coat is applied, but if we had to guess, a few coats would be necessary to really seal it up. Coating it with epoxy wouldn’t be a terrible idea either.

While the shellac dries on the bread, he gets to work on the lighted base (bet you never imagined you’d read a sentence like that), which is really just a sanded piece of wood with a standard LED strip stuck too it. It’s very understated, but of course the glowing loaf really draws the eye anyway. All that’s left is to glue the bread down to the base, and proudly display your creation at your next dinner party.

We can’t say that an electric ciabatta is in the cards for Hackaday HQ; but we know that baking good bread is a science in itself, and turning the failed attempts into works of art does have a certain appeal to it.

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