Go Back in Time with a Laser Cut Wood 3D Printer Kit

About a decade ago, the only way the average hacker was getting their hands on a desktop 3D printer was by building it themselves from a kit. Even then, to keep costs down, many of these kits were made out of laser cut wood. For a few years, wooden printers from companies like MakerBot and PrintrBot were a common sight in particularly well equipped hackerspaces. But as the market expanded and production went up, companies could afford to bend metal and get parts injection molded; the era of the wooden 3D printer was over nearly as soon as it had started.

But [Luke Wallace] thinks there’s still some life left in the idea. For his entry into the 2019 Hackaday Prize, he’s proposing a revival of the classic laser cut 3D printer kit. But this time, things are a bit different. Today, laser cutters are cheap enough that these kits could conceivably be manufactured at your local hackerspace. With a total bill of materials under $100 USD, these kits could be pumped out for less than the cheapest imports, potentially driving adoption in areas where the current options are too expensive or unavailable.

Of course, just a laser cut wood frame wouldn’t be enough to break the fabled $100 barrier. To drive the cost down even farther, [Luke] has redesigned essentially every component so it could be made out of wood. If its not electronic, there’s a good chance its going to be cut out of the same material the frame is made out of. Probably the biggest change is that the traditional belt and pulley system has been replaced with rack and pinion arrangements.

After cutting all the pieces, essentially all you need to provide is the stepper motors, a RAMPS controller, the hotend, and the extruder. He’s even got a design for a laser cut wood extruder if you want to go back to the real olden days and save yourself another few bucks. Or skip the LCD controller and just run it over USB.

But what do the prints look like? [Luke] has posted a few pictures of early test pieces on the project’s Hackaday.io page, and to be honest, they’re pretty rough. But they don’t look entirely unlike the kind of prints you’d get on one of those early printers before you really got it dialed in, so we’re interested in seeing how the results improve with further refinements and calibration. (Editor’s note: Since writing this, he got backlash compensation up and running, and it looks a ton better already. Very impressive for something running on wooden gears!)

VCF: 3D Printing In The 80s

The Vintage Computer Festival East is going down right now, and I’m surrounded by the height of technology from the 1970s and 80s. Oddly enough, Hackaday frequently covers another technology from the 80s, although you wouldn’t think of it as such. 3D printing was invented in the late 1980s, and since patents are only around for 20 years, this means 3D printing first became popular back in the 2000’s.

In the 1970s, the first personal computers came out of garages. In the early 2000s, the first 3D printers came out of workshops and hackerspaces. These parallels pose an interesting question – is it possible to build a 1980s-era 3D printer controlled by a contemporary computer? That was the focus of a talk from [Ethan Dicks] of the Columbus Idea Foundry this weekend at the Vintage Computer Festival.

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MRRF 17: A Working MakerBot Cupcake

The Midwest RepRap Festival is the best place to go if you want to see the latest in desktop 3D printing. This weekend, we saw full-color 3D printers, a printer with an infinite build volume, new extruders, a fantastic development in the pursuit of Open Source filament, and a whole bunch of D-bots. If you want the bleeding edge in 3D printing, you’re going to Goshen, Indiana.

Of course, it wasn’t always like this. In 2009, MakerBot released the Cupcake, a tiny printer that ushered in the era of democratized 3D printing. The Cupcake was a primitive machine, but it existed, it was open source, and it was cheap – under $500 if you bought it at the right time. This was the printer that brought customized plastic parts to the masses, and even today no hackerspace is complete without an unused Cupcake or Thing-O-Matic sitting in the corner.

The MakerBot Cupcake has not aged well. This should be expected for a technology that is advancing as quickly as 3D printing, but today it’s rare to see a working first generation MakerBot. Not only was the Cupcake limited by the technology available to hackers in 2009, there are some pretty poor design choices in these printers. There’s a reason that old plywood MakerBot in your hackerspace isn’t used anymore – it’s probably broken.

This year at MRRF, [Ryan Branch] of River City Labs brought out his space’s MakerBot Cupcake, serial number 1515 of 2,625 total Cupcakes ever made. He got his Cupcake to print a test cube. If you’re at all familiar with the Cupcake, yes, this is a hack. It’s a miracle these things ever worked in the first place.

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