mallet

2 Articles

The Precise Science Of Whacking A Wine Glass

July 31, 2018 by 12 Comments

It’s common knowledge that tapping a wine glass produces a pitch which can be altered by adjusting the level of the tipple of choice inside. By filling twelve glasses with different amounts of liquid and tuning them to the twelve notes of the scale, it’s possible to make a one-octave instrument – though the speed and polyphony are bottle-necked by the human operator. If you think it sounds like a ripe project for automation, you’re correct: [Bitluni’s lab] has done what needed to be done, and created a MIDI instrument which plays the glasses using mallets.

Electronically it’s a simple build – some 12 V solenoids driven by MOSFETs, with an Arduino in charge. For the mechanical build, a 3D printer proved very useful, as each mallet could be made identical, ensuring a consistent tone across all glasses. Rubber covers printed in flexible filament were fitted to reduce the overtones and produce a clearer sound. [Bitluni] also utilised different types of glasses for the low and high pitches, which also helped to improve the clarity of the tone.

MIDI is of course the perfect protocol for this application; simple, lightweight and incredibly widely used, it’s the hacker’s delight for projects like this. The instrument can perform pre-programmed sequences, or be played live with a MIDI controller. Both of these are shown in the video after the break – stick around for a unique rendition of Flight Of The Bumblebee. For a more compact wine glass based music creation solution, we recommend this nifty project, which alters pitch using a water balloon raised and lowered into the glass by a servo.  Continue reading “The Precise Science Of Whacking A Wine Glass” →

Plastic Mallet

Turning Plastic Milk Jugs Into A Useful Tool

February 21, 2015 by 29 Comments

[Peter] obviously enjoys getting to work in his wood shop. He also likes turning things into other things. With his latest project, he combines his two hobbies by turning plastic milk jugs into a plastic joiner’s mallet.

[Peter] started out by collecting and “processing” the milk jugs. Milk jugs are commonly made with HDPE. HDPE is a petroleum-based plastic with a high strength-to-density ratio. It’s easy to recycle, which makes it perfect for this type of project. We’ve even seen this stuff recycled into 3D printer filament in the past. The “processing” routine actually just consists of cutting apart the jugs with a razor blade. [Peter] mentions in the past that he’s used a blender to do this with much success, but he’s unfortunately been banned from using the blender.

Next, all of the plastic pieces are piled up on a metal try to placed into a small toaster oven. They are melted into one relatively flat, solid chunk. This process is performed three times. The final step was to pile all three chunks on top of each other and melt them into one massive chunk of plastic.

While waiting for the plastic to melt together, [Peter] got to work on the handle. He put his woodworking skills to good use by carving out a nice wooden handle from a piece of cherry wood.  The handle was carefully shaped and sanded with a variety of tools. It is finished with some linseed oil for a nice professional look.

When the plastic was mostly melted together, [Peter] had to get to work quickly while the plastic was still soft. He pried the plastic off of the metal tray and stuffed it into a rectangular mold he made from some fiber board. He used a heat gun to soften the plastic as needed while he crammed it all into the mold. With the mold suitably stuffed, he closed it up and clamped it all shut.

Once the plastic cooled, [Peter] had to cut it into the correct shape and size. He took the solid chunk of plastic to his band saw to cut all the appropriate angles. He then used both a drill press and a chisel to cut the rectangular mounting hole for the handle. The plastic piece was then shaped into its final form using a belt sander. All that [Peter] had left to do was slide it up and only the handle. The shape of the handle and mounting hole prevent the plastic piece from flying off of the top of the handle. Check out the video below to see the whole process. Continue reading “Turning Plastic Milk Jugs Into A Useful Tool” →