MCP73831

A decent current measurement sensor ought to be an essential part of every hacker’s workbench. One that is capable of measuring DC, as well as low and high frequencies with reasonable accuracy. And bonus credits if it can also withstand high bus voltages – such as those found in mains utility or electric vehicle work. [Undersilicon] couldn’t find one that ticked all the boxes, so he built an ACS730 based AC/DC current probe capable of measuring up to 25 A at frequencies up to 1 MHz.

Allegro Microsystems has a wide offering of current sensor IC’s. The ACS730 features a -3 dB bandwidth of 1 MHz, and -1 dB bandwidth of 500 kHz. Since it is galvanically isolated, it can be used in AC mains applications up to 297 Vrms and for DC up to 420 V. And as he intended to use it as an oscilloscope accessory, the analog output suited the application nicely. A pair of precision op-amps provide the voltage output scaled to 100 mV/A. The board is powered off a 1000 mAh LiPo battery that can run the sensor for about 15 ~ 20 hours. The power supply section consists of a charge circuit for the LiPo, and a split rail dual output power supply converter for the op-amps.

The ACS730 has a 2.5 V output when measured current is zero, and is scaled for 40 mV/A. This gives an output voltage swing from -0.5 V for -50 A to +4.5 V for +50 A. This is where the AD823ARZ dual 16 MHz, Rail-to-Rail FET Input Amplifiers step in. One pair is used to obtain a 2.5 V reference from the 5 V supply, and also to buffer the analog output from the ACS730. The second pair subtracts the 2.5 V offset, and applies a gain of 2.5 to get the 100 mV/A output. Dual power supply for the op-amps comes from a TPS65133 Split-Rail Converter, ±5V, 250mA Dual Output Power Supply. Lastly, LiPo charging is handled by the MCP73831 Single Cell, Li-Ion/Li-Polymer Charge Management Controller.

Initial testing of direct currents has shown fairly accurate performance. But he’s observed some noise when measuring currents below 1 A which requires some debugging to figure out the source. [Undersilicon] has provided the CAD files for both the PCB and 3D printed enclosure, giving you access to everything you need to build one yourself. If you’re looking for something a bit more heavy duty, you might be interested in this +/-50 A, 1.5 MHz sensor encased in concrete.

Sporting a new wristwatch to school for the first time is a great moment in a kid’s life. When it’s a custom digital-analog watch made by your dad, it’s another thing altogether.

As [Chris O’Riley] relates, the watch he built for his son [Vlad] started out as a simple timer for daily toothbrushing, a chore to which any busy lad pays short shrift unless given the proper incentive. That morphed into an idea for a general purpose analog timepiece with LEDs taking the place of hands. [Chris] decided that five-minute resolution was enough for a nine-year-old, which greatly reduced the number of LEDs needed. An ATtiny841 tells a 28-channel I2C driver which LEDs to light up, and an RTC chip keeps [Vlad] on schedule. The beautiful PCB lives inside a CNC machined aluminum case; we actually commented to [Chris] that the acrylic prototype looked great by itself, but [Vlad] wanted metal. The watch has no external buttons; rather, the slightly flexible polycarbonate crystal bears against a PCB-mounted pushbutton to control functions.

With a snappy wristband, [Vlad] will be rolling fancy on the schoolyard. It’s a great looking piece that needed a wide range of skills to execute, as all watches do. Check out some other watch builds, like this lovely pure analog, another digital-analog hybrid, or this pocket watch that packs an Enigma machine inside.

Continue reading “Simple Timer Evolves Into Custom Kid’s Watch” →