Jolly Wrencher Down To The Micron

RepRap was the origin of pushing hobby 3D printing boundaries, and here we see a RepRap scaled down to the smallest detail. [Vik Olliver] over at the RepRap blog has been working on getting a printer working printing down to the level of micron accuracy. 

Triangular Pattern through a microscope

The printer is constructed using 3D printed flexures similar to the OpenFlecture microscope. Two flexures create the XYZ movement required for the tiny movements needed for micron level printing. While still in the stages of printing simple objects, the microscopic scale of printing is incredible. [Vik] managed to print a triangular pattern in resin at a total size of 300 µm. For comparison SLA 3D printers struggle at many times that scale. Other interesting possibilities from this technology could be printing small scale circuits from conductive resins, though this might require some customization in the resin department. 

In addition to printing with resin, µRepRap can be seen making designs in marker ink such as our own Jolly Wrencher! At only 1.5 mm the detail is impressive especially when considering the nature of scratching away ink.RepRap micron printer during print

If you want to make your own µRepRap head over to [Vik Olliver]’s GitHub. The µRepRap project has been a long going project. From the time it started the design has changed quite a bit. Check out an older version of the µRepRap project based around OpenFlexture!

μRepRap: Taking RepRap Down To Micrometer-Level Manufacturing

When the RepRap project was started in 2005 by [Dr Adrian Bowyer], the goal was to develop low-cost 3D printers, capable of printing most of their own components. The project slipped into a bit of a lull by 2016 due to the market being increasingly flooded with affordable FDM printers from a growing assortment of manufacturers. Now it seems that the RepRap project may have found a new impetus, in the form of sub-millimeter level fabrication system called the μRepRap as announced by [Vik Olliver] on the RepRap project blog, with accompanying project page.

The basic technology is based around the OpenFlexure project’s Delta Stage, which allows for very precise positioning of an imaging element, or conceivably a fabrication tool. As a first step, [Vik] upgrade the original delta stage to a much reinforced one that can accept larger NEMA17 stepper motors. This also allows for standard 3D printer electronics to control the system much like an FDM printer, only at much smaller scales and with new types of materials. The current prototype [Vik] made has a claimed step accuracy of 3 µm, with a range of tools and deposition materials being considered, including photosensitive resins.

It should be noted here that although this is a project in its infancy, it has solid foundations due to projects like OpenFlexure. Will μRepRap kickstart micrometer-level manufacturing like FDM 3D printing before? As an R&D project it doesn’t come with guarantees, but color us excited.

Thanks to [Tequin] for the tip.