Saintcon Badge Is An Enigma No More

Through the weekend Twitter has been a-titter with news coming out of Saintcon, the annual security conference in Provo, Utah. Now that the weekend is over we can finally get our hands on full hardware and software sources for the curvy, LED-covered badge we’ve been salivating over and a write up by its creators [compukidmike] and [bashNinja]. Let’s dive in and see what’s waiting!

Design

This year’s badge is designed to represent a single tooth on a single rotor of an Enigma machine. The full function of an Enigma machine is quite complex, but an individual device has three rotors with 26 teeth each (one for each letter) as well as a keypad for input and a character display to show each enciphered letter. For reference, the back of the badge has a handy diagram of a badge’s place in the Enigma system.

Reminiscent of the WWII device which the badge design recalls, each unit includes a full QWERTZ keyboard (with labeled keys!) and RGB “lampboard” for individual character output, but unlike the original there’s also a curved 16 x 64 RGB LED display made from those beguiling little ~1mm x 1mm LEDs. All in, the device includes 1051 LEDs! Combined with the unusually non-rectilinear shape of the badge and the Enigma-style Saintcon logo it makes for an attractive, cohesive look.

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Tiny Cube Hosts A Hearty Tube

Tiny PCBAs and glowy VFD tubes are like catnip to a Hackaday writer, so when we saw [hamster]’s TubeCube tube segment driver we had to dig in to learn more. We won’t bury the lede here; let’s enjoy a video of glowing tubes before we go further:

The TubeCube is built to fit the MiniBadge badge addon standard, which is primarily used to host modules on the SAINTCON conference badge. A single TubeCube hosts a VFD tube, hardware to provide a 70 V supply, and a microcontroller for communication and control. Each TubeCube is designed to accept ASCII characters via UART to display on it’s display, but they can also be chained together for even more excitement. We’re not sure how [hamster] would be able to physically wear the beast in the video above, but if he can find a way, they all work together. If you’re interested in seeing the dead simple UART communication scheme take a look at this file.

We think it’s also worth pointing about the high voltage supply. To the software or mechanically minded among us it’s easy to get trapped thinking about switching power supplies as a magical construct which can only be built using all-in-one control ICs. But [hamster]’s supply is a great reminder that a switching supply, even a high voltage one, isn’t as complex as all that. His design (which he says was cribbed from Adafruit’s lovely Ice Tube Clock) is essentially composed of the standard primitives. A big low voltage capacitor C1 to source the burst of energy which will be boosted, the necessary inductor/high voltage cap C2 which ends up at the target voltage, and a smoothing cap C3 to make the output a little nicer. It’s controlled by the microcontroller toggling Q1 to control the current flow through L1. The side effect is that by controlling the PWM frequency [hamster] can vary the brightness of the tubes.

Right now it looks like the repository has a schematic and sources, which should be enough to build a small tube driver of your own. If you can’t get enough TubeCubes, there’s one more video (of a single module) after the break.

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