Can Metal Plated 3D Prints Survive 400,000 Volts?

It appears they can. [Ian Charnas] wanted his very own Thor Hammer. He wasn’t happy to settle on the usual cosplay methods of spray painting over foam and similar flimsy materials. He presents a method for nickel plating onto a 3D printed model, using conductive nickel paint to prepare the plastic surface for plating. In order to reduce the use of hazardous chemistry, he simplifies things to use materials more likely to be found in the kitchen.

As the video after the break shows, [Ian] went through quite a lot of experimentation in order to get to a process that would be acceptable to him. As he says, “after all, if something is worth doing, it’s worth over-doing” which is definitely a good ethos to follow. Its fairly hard to plate metals and get a good finish, and 3D printed objects are by their nature, not terribly smooth. But, the effort was well rewarded, and the results look pretty good to us.

But what about the 400 kV I hear you ask? Well, it wouldn’t be Thor’s hammer, without an ungodly amount of lightning flying around, and since [Ian] is part of a tesla coil orchestra group, which well, it just kinda fell into place. After donning protective chainmail to cover his skin, he walks straight into the firing line of a large pair of musical tesla coils and survives for another day. Kind of makes his earlier escapade with jet-powered roller skates look mundane by comparison.

Continue reading “Can Metal Plated 3D Prints Survive 400,000 Volts?”

Bare-bones Musical Tesla Coil Is Tiny And Tinny

We’ve seen musical Tesla coils aplenty on these pages before, and we’ll be the first to point out that [Kedar Nimbalkar]’s musical high-voltage rig doesn’t quite qualify as a Tesla coil. But it’s dirt cheap, and might make a pretty cool rainy-afternoon-with-the-kids project.

Chances are good you have the parts needed for this build lying around the house. All that’s needed is an audio power amplifier and a high-voltage source. [Kedar] used a Class D amp board and a 3V to 7kV high-voltage module sourced from eBay for a couple of bucks; if you really want to go cheap, tear down that defunct electronic fly swatter gathering dust on top of your fridge and harvest the high-voltage module inside. The output of the amp feeds the high-voltage module, the HV leads are placed close together to get an arc, and the glorious high-fidelity sound will wash over you. Or not – sounds pretty awful to us. Still, it looks like a fast, fun build.

If this project gets you in the mood to go the full Tesla, check out this coil big enough to produce 12-foot arcs, or even this musical Tesla hat.

Continue reading “Bare-bones Musical Tesla Coil Is Tiny And Tinny”