High-Voltage Fun With An Inexpensive Power Supply

March 14, 2024 by Dan Maloney 26 Comments

It used to be that nearly every home had at least one decent high-voltage power supply. Of course, it was dedicated to accelerating electrons and slamming them into phosphors so we could bathe ourselves in X-rays (not really) while watching Howdy Doody. These days the trusty tube has been replaced with LEDs and liquid crystals, which is a shame because there’s so much fun to be had with tens of thousands of volts at your disposal.

That’s the impetus behind this inexpensive high-voltage power supply by [Sebastian] over at Baltic Labs. The heavy lifting for this build is done by a commercially available power supply for a 50-watt CO₂ laser tube, manufactured — or at least branded — by VEVOR, a company that seems intent on becoming the “Harbor Freight of everything.” It’s a bold choice given the brand’s somewhat questionable reputation for quality, but the build quality on the supply seems decent, at least from the outside. [Sebastian] mounted the supply inside a rack-mount case, as one does, and provided some basic controls, including the obligatory scary-looking toggle switch with safety cover. A pair of ammeters show current and voltage, the latter with the help of a high-voltage resistor rated at 1 gigaohm (!). The high-voltage feedthrough on the front panel is a little dodgy — a simple rubber grommet — but along with the insulation on the high-voltage output lead, it seems to be enough.

The power supply’s 30 kV output is plenty for [Sebastian]’s current needs, which from the video below appear to mainly include spark gap experiments. He does mention that 50 kV commercial supplies are available too, but it would be tough to do that for the $150 or so he spent on this one. There are other ways to go, of course — [Niklas] over at Advanced Tinkering recently shared his design for a more scratch-built high-voltage supply that’s pretty cool too. Whatever you do, though, be careful; we’ve been bitten by a 50 kV flyback supply before and it’s no joke.

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20,000 Volt Plasma Knife Slices, Dices, And Sparks

February 9, 2024 by Tom Nardi 5 Comments

For the most part, here at Hackaday we’re more interested in how something was made than the backstory on why an individual actually put it together. Frankly, it’s not really our business. But we’ve been around long enough to know that practicality isn’t always the driving force. Some folks build things because they want to challenge themselves, others because there’s nothing commercially available that quite meets their needs. Of course, there’s another camp that just builds things to look cool.

In the case of the plasma-infused blade [Jay Bowles] recently put together for Plasma Channel, we imagine it was a bit from each column. The basic inspiration was to create something in the style of the “Energy Sword” from Halo, but the resulting electrified blade is no mere prop. Inside the 3D printed enclosure, it packs not only the electronics necessary to produce 20,000 volts from the built-in battery pack, but a fan to help push the resulting plasma down the length of the two-piece steel blade.

As you might expect, it took a few attempts to get there. In the video after the break, [Jay] shows off the design process and some earlier incarnations of the plasma knife that didn’t quite live up to expectations. While there were always some impressive sparks, the spacing of the blades and the output power of the miniature high-voltage generator both needed fine tuning before it resulted in the band of plasma he was aiming for.

Is there a practical use for such a thing? Well the spark between the blades can apparently be used to light stuff on fire, and of course, you can cut things with it. But realistically…no, not really. It just looks cool, which is fine by us.

Should you prefer your high-voltage experimentation to have a more clearly defined goal, you might be interested in the ongoing work [Jay] has been doing with ionic propulsion and magnetohydrodynamic drives (MHDs).

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Harvesting Electricity From High-Voltage Transmission Lines Using Fences

January 27, 2024 by Maya Posch 371 Comments

When you have a bunch of 230 kV transmission lines running over your property, why not use them for some scientific experiments? This is where the [Double M Innovations] YouTube channel comes into play, including a recent video where the idea of harvesting electricity from HV transmission lines using regular fences is put to an initial test.

The nearly final measurement by [Double M Innovations]. — The nearly final voltage measurement by [Double M Innovations].

A rather hefty 88 µF, 1200 V capacitor, a full bridge rectifier, and 73 meters (240 feet) of coax cable to a spot underneath the aforementioned HV transmission lines. The cable was then put up at a height consistent with that of fencing at about 1.2 m (4 ft), making sure that no contact with the ground occurred anywhere. One end of the copper shield of the coax was connected to the full bridge rectifier, with the opposite AC side connected to a metal stake driven into the ground. From this the capacitor was being charged.

As for the results, they were rather concerning and flashy, with the 1000 VAC-rated multimeter going out of range on the AC side of the bridge rectifier, and the capacitor slowly charging up to 1000 V before the experiment was stopped.

Based on the capacity of the capacitor and the final measured voltage of 907 VDC, roughly 36.2 Joule would have been collected, giving some idea of the power one could collect from a few kilometers of fencing wire underneath such HV lines, and why you probably want to ground them if energy collecting is not your focus.

As for whether storing the power inductively coupled on fence wire can be legally used is probably something best discussed with your local energy company.

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Lessons Learned From A High-Voltage Power Supply

January 18, 2024 by Dan Maloney 8 Comments

When you set out to build a 60,000-volt power supply and find out that it “only” delivers a measly 50,000 volts, you naturally have to dive in and see where things can be improved. And boy, did [Advanced Tinkering] find some things to improve.

First things first: if you haven’t seen [Advanced]’s first pass at a high-voltage supply, you should go check that out. We really liked the design of that one, and were particularly impressed with the attention to detail, all of which seemed to be wisely geared to the safe operation of the supply. But as it turns out, the margin of safety in the original design wasn’t as good as it could be. Of most concern was the need to physically touch the supply to control it, an obvious problem should something go wrong anywhere along the HV path, which includes a ZVS-driven flyback and an epoxy-potted Crockcroft-Walton voltage multiplier.

To make things a little more hands-off, [AT] added a pneumatically actuated switch to the supply, along with some indicator lights to help prevent him from leaving the supply powered up. He also reworked the low-voltage DC supply section, replacing a fixed-voltage supply and a DC-DC converter with a variable DC supply. This had the side benefit of providing a little bit more voltage to the ZVS driver, which goosed up the HV output a bit. The biggest change, though, was to the potted part of the HV section, which showed signs of arcing to the chassis. It turns out that even at 100% infill, 3D printed PLA isn’t a great choice for HV projects; more epoxy was the answer to that problem. Along with rewinding the primary on the flyback transformer, the power supply not only hit the 60-kV spec, but even went a little past that — and all without any of that pesky arcing.

We thought [Advanced Tinkering]’s first pass on this build was pretty slick, but we’re glad to see that it’s even better now. And we’re still keen to see how this supply will be put to use; honestly, the brief teaser at the end of the video wasn’t much help in guessing what it could be.

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Wiring Up 100 Car Batteries So You Don’t Have To

October 10, 2023 by Bob Baddeley 53 Comments

We’re willing to bet most Hackaday readers have accidentally spot welded a few electrical contacts together over the years, complete with the surge of adrenaline that comes with the unexpected pops and sparks. It’s a mistake you’ll usually only make once or twice. But where most of us would look back at such mishaps as cautionary experiences, [Styropyro] sees an opportunity.

Armed with 100 car batteries wired in parallel, his recent video sees him pitting an assortment of household objects against the combined might of eighty-five thousand amps. Threaded rods, bolts, and angle iron all produce the sort of lightshow you’d expect, but [Styropyro] quickly discovered that holding larger objects down was more difficult than anticipated. It turns out that the magnetic fields being generated by the incredible amount of current rushing through the system was pulling the terminals apart and breaking the connection. After reinforcing the business end of his rig, he was able to tackle stouter objects such as crowbars and wrenches with explosive results.

A modified log splitter serves as a remotely operated switch.

We found that his remotely operated switch, built out of a hydraulic log splitter, to be a particular highlight of the video — unfortunately he only briefly goes over its construction at the very start. His side experiment, fashioning an sort of manually-operated carbon arc lamp with a pair of thick graphite electrodes and demonstrating is luminous efficacy compared to modern LEDs was an unexpected treat. As was the off-the-shelf domestic circuit breaker that impressed [Styropyro] by refusing to yield even after repeated jolts.

While the showers of sparks and vaporized metal might trigger some sweaty palms among the audience, we’ve seen [Styropyro] handle far scarier contraptions in the past. Though he may come off as devil-may-care in his videos, we figure there’s no way he could have made it this long without blinding or maiming himself if he didn’t know what he was doing.

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Famicom-Inspired NES TV Looks Rad In Red

October 6, 2023 by Kristina Panos 1 Comment

Take it from us, insomnia is no joke. But the wee hours can have a great effect on creativity, and if you’ve got a project in mind, doing that is way better than just sitting around, zoning out to infomercials and wishing for sleep. Over recent nights, [insomniacfactory] has been working on a Sharp C1 Famicon-inspired NES TV, and the result is simply fabulous.

The Sharp C1 Famicom was CRT television with a Famicom (precursor to the NES) built in. It allegedly had better picture quality than either a Famicom or NES with a separate television, and this was because it had direct internal display connection. The picture quality was so good that video game magazines at the time used it for screenshots.

Starting with a couple of TVs and a plan, [insomniacfactory] got to work, using the guts from a newer donor TV and a 1985 NES main board with the region-free mod and the RF module removed.

[insomniacfactory] also added also added a wiring harness and a side loader connector from a broken Game Genie to the NES main board. After some careful Dremeling out of the 1981 AKAI TV, they had room for the clone console’s cartridge slot and controller plugs.

This project took a lot of careful and fiddly work, especially since the boards are all bracketed in place and easy to remove. But it totally looks like it was worth it, and now [insomniacfactory] can retro game all night for a while before starting the next insomnia-driven project.

Are you in the mood for more iconic NES? Take a guided tour.

Little Ionic Thruster Blows Out Candles With Ease

August 22, 2023 by Donald Papp 24 Comments

Want to generate some thrust by way of an exposed high voltage discharge that looks great when you turn down the lights? [Integza] has a video showing how to do exactly that with some simple components. His little thruster manages to blow out candles at surprising distances before being pressed into service propelling a model boat.

Here’s how it works: ionic wind is generated when a strong enough electric field causes nearby air to ionize, for example from sharp tips of a conductor carrying a high enough voltage. This discharge creates ionized air molecules with an electrical charge matching the polarity of the nearby conductor. Because matching polarities repel one another, the small cloud of ionized air molecules are repelled from both the nearby conductor, as well as from each other.

The result is a wind-like force from a device with no moving parts, and if the parts are structured right, it’ll blow out a candle with ease. [Integza] attached a cheap DC high-voltage transformer to a nickel strip cut into sharp points and rolled into a circlet. The other half of the thruster — in contrast to the thin crown of sharp points — is a smooth ring shaped a little like a thruster nozzle. 3D models of the parts are available online should you wish to try it yourself without all the trial and error of trying to optimize.

In an effort to minimize mass, [Integza] electroplates a 3D-printed version of the large ring with great results, spraying it with graphite first to make it conductive. Cheap and safe copper electroplating is entirely within the reach of hobbyists, and the resulting unit does a pretty nice job. You can watch it in action in the video, embedded below.

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