Retrofitting A 60-year Old Electric Heater

electric_heater_retrofit

[John] found an old Kenmore electric heater at a junk store one day, and thought it would look great in his bathroom. The only problem with the unit is that it was built back in the 1940s/1950s, so it lacked any sort of modern safeguards that you would expect from an indoor heater. There was no on/off switch, no fuse, no thermostat, and no tip switch – though it did have a nice, flammable cloth-covered power cord.

Since [John] wasn’t too keen on burning his house down in the name of staying warm, he decided to retrofit the old unit’s shell with a new ceramic heater. He found a $20 unit that looked like it would fit, so he disassembled both heaters and got to work. The Kenmore’s innards were scrapped, then he gave the unit a nice fresh coat of high-temp paint. The new heater was cut to fit inside the old unit’s shell, controls and safety features intact.

He says that it works very well, and that it looks great in his bathroom. If you’re considering doing something similar, be sure to check out his writeup – it is very thorough and has plenty of details that will help you along the way.

Light Up Biking Vest Shows Impatient Drivers How Fast You Are Going

nighttime_bike_speed_vest

[Mykle Hansen] is an avid cyclist, and safety is a big concern for him. He says that bicyclists often receive a lot of honks and grief from passing motorists because they perceive them as moving far slower than they really are. According to [Mykle], this misjudgment can result in “right hook” collisions, which kill several bicyclists each year. To increase his nighttime visibility and to give drivers a better idea of how fast he’s traveling, he constructed a bicycling vest that displays his current speed in large 7-inch tall numbers.

He uses an off-the-shelf speedometer to get his current speed, feeding that data to an Arduino tucked inside his vest. The Arduino then lights the appropriate EL wire digits to relay his speed to motorists behind him.

It seems to work pretty well if the video below is any indication, and there’s no denying that it will catch a driver’s attention at night. If you’re thinking of making one for yourself, check out his Make:Projects page for a complete look at how it was put together.

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AM/FM SOS Beacon Saves Your Bacon

bacon_beacon_breadboard

[BadWolf] sent us a device called the “Bacon Beacon“, which is his 555 Design Contest entry. In short, it’s a life-saving device that emits an S.O.S. signal in Morse code over both the AM and FM bands. The device uses five 555 timers to get the job done, each of them dedicated to a specific task. Three of the timers are used for clocking and Morse generation, while the remaining two are used to produce and transmit an audible signal over the air waves. Currently, the signal can be received about a mile away from the source, which would theoretically allow for a search and rescue team to locate you with a simple radio and directional antenna.

The current design is still a bit rough around the edges, but the final plans would have the circuit built into a flashlight-like device equipped with red and green signaling LEDs. It’s a clever project and would make for a great tool if you got lost while hiking, or in the event of a zombie apocalypse.

Stick around for a quick video of the Bacon Beacon in action, and swing by [BadWolf’s] site if you want to know why his project has such a strange moniker (hint: it’s not because it can “save your bacon”).

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Quiet Dust Extractor From Scavenged Materials

As with many of the projects covered on hackaday, [bongodrummer]’s Dust Sniper came about because of a lack of effective commercial solutions, in this case to the problem of quiet dust extraction.

Workshops are generally full of dust and noise, both of which take their toll on the human body. This is why safety regulations exist for noisy and dusty workplaces and–as [bongodrummer] rightly points out–we have to take precautions in our own home and community workshops. Hearing protectors, dust masks and safety goggles are integral, but reducing the amount of dust and noise in the fist place is paramount.

Using mostly scavenged materials [bongodrummer] did a quality job building the Dust Sniper–and all for a bill of materials totaling £20. It has an integrated work surface, automatic switches on 2 vacuum lines to sync up with power tools, a cyclonic air filter that prevents clogging the HEPA filter and reducing suction power, inlet and outlet soundproofing, and a plain old power outlet for good measure.

Whether or not you’re interested in building an integrated workbench/extractor system like this one, we recommend you check out the details of the cyclone filter and the sound reducing components. Not only are they an interesting read, but they could be useful to apply in other projects, for example a soldering station with fume hood.

We think it would be really neat to include more cyclones in our projects. Stick around after the break to see [bongodrummer]’s prototype cyclone filter in action.

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Coded Safety For Diy Laser

[youtube=http://www.youtube.com/watch?v=2yVtJia5UWY]

Finally we see a hack that is focuses on safety when it comes to high-power laser hacks. A safety switch has been added to the butt of the flashlight body which houses the laser diode. When the safety is flipped on an LED blinks to prompt the user for a security code. If you enter the correct code on a momentary push switch, electrical access to the laser is enabled. There are also a couple of nice features such as continuous on and auto shutoff.

This would be hard to implement if you’re working on a watertight package but we like the fact that an unsuspecting house guest won’t go blind if searching for a flashlight during a storm. One last thing, the code entry system is PIC based which reminds us of [Alan Parekh’s] one-button system.

High Voltage Cable Inspection

high-voltage-woker

Have you ever wondered how they inspect high voltage cables without taking them out of service? Check out this video which offers a glimpse into the life of a professional high voltage cable inspector. There are parts of the job you’d expect—namely perching on the cable like a bird, trying to not fall off—but the part of the job you wouldn’t expect is the suit. This suit is made of 75% Nomex, to prevent it from catching fire, and 25% stainless steel thread, turning the suit into a wearable Faraday cage. Of course, because he’s got a Faraday cage mere millimeters from his skin, the cable inspector spends his workday surrounded by half a million volts.  To avoid electric shock, he equalizes the voltage potential between himself and the line before touching the cable.

Depending on your specific phobias, this video might make your job seem really dull… or really really safe.

[via Gizmodo]

Bicycling In The Fall

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Every year, as it gets cold, many of us put our faithful two wheeled companion away for the winter.  Despite that, there have been a veritable smorgasbord of bicycle related projects posted to instructables this last week. In honor of our human powered transportation, lets take a peak at a few projects.

Bicycle safety is always paramount. They can be fairly difficult to see compared to a car. There are many ways to make them easier to spot, such as wrapping them in reflective material, or adding blinking tail lights. Even if people do see us, they often have no idea where we are planning on going. To remedy this, we can always add turn signals. It can also be hard to see where you are going at times. Adding a head light, or helmet light can really help. If you’re not a big fan of LEDs and want a little retro flair, you can always add an oil lamp.

For those who live in warmer climates, or just can’t give up their bicycles, you may wish to add some festive decorations. Covering your bike in Christmas lights doesn’t look too difficult, and a CFL lit wheel is a cheap way of adding some cool effects.