A Wobble Disk Air Motor With One Moving Part

In general, the simpler a thing is, the better. That doesn’t appear to apply to engines, though, at least not how we’ve been building them. Pistons, cranks, valves, and seals, all operating in a synchronized mechanical ballet to extract useful work out of some fossilized plankton.

It doesn’t have to be that way, though, if the clever engineering behind this wobbling disk air engine is any indication. [Retsetman] built the engine as a proof-of-concept, and the design seems well suited to 3D printing. The driven element of the engine is a disk attached to the equator of a sphere — think of a model of Saturn — with a shaft running through its axis. The shaft is tilted from the vertical by 20° and attached to arms at the top and bottom, forming a Z shape. The whole assembly lives inside a block with intake and exhaust ports. In operation, compressed air enters the block and pushes down on the upper surface of the disk. This rotates the disc and shaft until the disc moves above the inlet port, at which point the compressed air pushes on the underside of the disc to continue rotation.

[Resetman] went through several iterations before getting everything to work. The main problems were getting proper seals between the disc and the block, and overcoming the friction of all-plastic construction. In addition to the FDM block he also had one printed from clear resin; as you can see in the video below, this gives a nice look at the engine’s innards in motion. We’d imagine a version made from aluminum or steel would work even better.

If [Resetman]’s style seems familiar, it’s with good reason. We’ve featured plenty of his clever mechanisms, like this pericyclic gearbox and his toothless magnetic gearboxes.

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Inconsistent layer heights in a 3D print

An Easy Fix For Inconsistent Layers In Cheap 3D Printers

If there’s one thing you can say about [Stefan] from CNC Kitchen, it’s that he’s methodical when he’s working on an improvement to his 3D printing processes, or when he’s chasing down a problem with a printer. Case in point: this root-cause analysis of extrusion inconsistencies with an entry-level 3D printer.

The printer in question is a Cetus MK3, a printer that found its way onto many benches due to its ridiculously low price and high-quality linear bearings. Unfortunately, there’s still a lot to be desired about the printer, and its tendency for inconsistent layers was chief among [Stefan]’s gripes. Such “blubbiness” can be pinned on any number of problems, but rather than guess, [Stefan] went through a systematic process of elimination to find the root cause. We won’t spoil the ending, but suffice it to say that the problem was subtle, and could probably be the cause of similar problems with other printers. The fix was also easy, and completely mechanical — just a couple of parts to replace. The video below shows the whole diagnosis process, as well as the before and after comparisons. [Stefan] also teases an upcoming treatment on how he converted the Cetus from the stock proprietary control board, which we’re interested in seeing.

If you haven’t checked out any of [Stefan]’s other 3D printing videos, you really should take a look. Whether it’s vibration damping with a concrete paver, salt annealing prints for strength, or using finite element analysis to optimize infills, he’s always got an interesting take on 3D printing.

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