motor

TeensyStep – Fast Stepper Library for Teensy

October 17, 2017 by 17 Comments

The Teensy platform is very popular with hackers — and rightly so. Teensys are available in 8-bit and 32-bit versions, the hardware has a bread-board friendly footprint, there are a ton of Teensy libraries available, and they can also run standard Arduino libraries. Want to blink a lot of LED’s? At very fast update rates? How about MIDI? Or USB-HID devices? The Teensy can handle just about anything you throw at it. Driving motors is easy using the standard Arduino libraries such as Stepper, AccelStepper or Arduino Stepper Library.

But if you want to move multiple motors at high micro-stepping speeds, either independently or synchronously and without step loss, these standard libraries become bottlenecks. [Lutz Niggl]’s new TeensyStep fast stepper control library offers a great improvement in performance when driving steppers at high speed. It works with all of the Teensy 3.x boards, and is able to handle accelerated synchronous and independent moves of multiple motors at the high pulse rates required for micro-stepping drivers.

The library can be used to turn motors at up to 300,000 steps/sec which works out to an incredible 5625 rpm at 1/16 th micro-stepping. In the demo video below, you can see him push two motors at 160,000 steps/sec — that’s 3000 rpm — without the two arms colliding. Motors can be moved either independently or synchronously. Synchronous movement uses Bresenham’s line algorithm to plan motor movements based on start and end positions. While doing a synchronous move, it can also run other motors independently. The TeensyStep library uses two class objects. The Stepper class does not require any system resources other than 56 bytes of memory. The StepControl class requires one IntervallTimer and two channels of a FTM  (FlexTimer Module) timer. Since all supported Teensys implement four PIT timers and a FTM0 module with eight timer channels, the usage is limited to four StepControl objects existing at the same time. Check out [Lutz]’s project page for some performance figures.

As a comparison, check out Better Stepping with 8-bit Micros — this approach uses DMA channels as high-speed counters, with each count sending a pulse to the motor.

Thanks to [Paul Stoffregen] for tipping us off about this new library. Continue reading “TeensyStep – Fast Stepper Library for Teensy” →

Sparky, the Electric Boat

September 15, 2017 by 13 Comments

They say the two best days of a boat owner’s life are the day that they buy the boat and the day they sell it. If you built your boat from scratch though, you might have a few more good days than that. [Paul] at [ElkinsDIY] is no stranger to building boats, but his other creations are a little too heavy for him to easily lift, so his latest is a fully electric, handmade boat that comes in at under 30 pounds and is sure to provide him with many more great days.

While the weight of the boat itself is an improvement over his older designs, this doesn’t include the weight of the batteries and the motor. To increase buoyancy to float this extra weight he made the boat slightly longer. A tiller provides steering and a trolling motor is used for propulsion. As of this video, the boat has a slight leak, but [Paul] plans to shore this up as he hammers out the kinks.

The boat is very manageable for one person and looks like a blast for cruising around the local lakes. Since it’s built with common tools and materials virtually anyone should be able to build something similar, even if you don’t have this specific type of plastic on hand.  And, while this one might not do well in heavy wind or seas, it’s possible to build a small one-person boat that can cross entire oceans.

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Open Source High Power EV Motor Controller

September 11, 2017 by 26 Comments

For anyone with interest in electric vehicles, especially drives and control systems for EV’s, the Endless-Sphere forum is the place to frequent. It’s full of some amazing projects covering electric skateboards to cars and everything in between. [Marcos Chaparro] recently posted details of his controller project — the VESC-controller, an open source controller capable of driving motors up to 200 hp.

[Marcos]’s controller is a fork of the VESC by [Benjamin Vedder] who has an almost cult following among the forum for “creating something that all DIY electric skateboard builders have been longing for, an open source, highly programmable, high voltage, reliable speed controller to use in DIY eboard projects”. We’ve covered several VESC projects here at Hackaday.

While [Vedder]’s controller is aimed at low power applications such as skate board motors, [Marcos]’s version amps it up several notches. It uses 600 V 600 A IGBT modules and 460 A current sensors capable of powering BLDC motors up to 150 kW. Since the control logic is seperated from the gate drivers and IGBT’s, it’s possible to adapt it for high power applications. All design files are available on the Github repository. The feature list of this amazing build is so long, it’s best to head over to the forum to check out the nitty-gritty details. And [Marcos] is already thinking about removing all the analog sensing in favour of using voltage and current sensors with digital outputs for the next revision. He reckons using a FPGA plus flash memory can replace a big chunk of the analog parts from the bill of materials. This would eliminate tolerance, drift and noise issues associated with the analog parts.

[Marcos] is also working on refining a reference design for a power interface board that includes gate drivers, power mosfets, DC link and differential voltage/current sensing. Design files for this interface board are available from his GitHub repo too. According to [Marcos], with better sensors and a beefier power stage, the same control board should work for motors in excess of 500 hp. Check out the video after the break showing the VESC-controller being put through its paces for an initial trial.

Continue reading “Open Source High Power EV Motor Controller” →

How Low-Power Can You Go?

September 1, 2017 by 27 Comments

[lasersaber] has a passion: low-power motors. In a bid to challenge himself and inspired by betavoltaic cells, he has 3D printed and built a small nuclear powered motor!

This photovoltaic battery uses fragile glass vials of tritium extracted from keychains and a small section of a solar panel to absorb the light, generating power. After experimenting with numerous designs, [lasersaber] went with a 3D printed pyramid that houses six coils and three magnets, encapsulated in a glass cloche and accompanied by a suitably ominous green glow.

Can you guess how much power and current are coursing through this thing? Guess again. Lower. Lower.

Under 200mV and 20nA!

Continue reading “How Low-Power Can You Go?” →

A Disc Shooter For When Rubber Bands Or Nerf Darts Aren’t Enough

August 25, 2017 by 27 Comments

There are times in everybody’s life when they feel the need to shoot at things in a harmless manner. For those moments there are rubber bands and Nerf darts, but even then they feel like mere toys. If that is the point at which you find yourself, then maybe [Austin]’s home-made electric disc shooter can help.

Operation of the shooter is simple enough. A stack of 3D-printed plastic discs is loaded into a tubular magazine, from which individual disks are nudged by a motor-driven cam controlled by the trigger. Once the disc leaves the magazine it reaches a vacuum cleaner belt driven by a much more powerful motor, that accelerates the disc to ejection velocity.

The video below the break shows the gun’s construction, as well as a sequence involving the destruction of plenty of balloons, soda cans, and food items. The 3D-printed ammunition seems to us to be the weak link as in our experience it is inevitable that there is a high ammunition loss rate with these type of weapons, but maybe [Austin] has a line on some cheap filament. Either way, his disc gun looks like the kind of toy that could provide an entertaining diversion for many readers.

Continue reading “A Disc Shooter For When Rubber Bands Or Nerf Darts Aren’t Enough” →

You Probably Don’t Want To Find This Toilet In Your Washroom

August 16, 2017 by 12 Comments

Ok, this one is a bit bizarre, but in perfect keeping with the subject matter: a talking toilet ripped from the pages of the Captain Underpants children’s books. Hackaday.io user [hamblin.joe]’s county fair has a toilet decorating contest and at the suggestion of their neighbour’s son, [hamblin.joe] hatched a plan to automate the toilet using an Arduino in the fashion of the hero’s foes.

Two Arduinos make up this toilet’s brains, an Adafruit Wave Shield imbues it with sound capabilities, and a sonic wave sensor will trigger the toilet’s performance routine when someone approaches. A windshield wiper motor actuates the toilet bowl lid via a piece of flat iron bar connected to a punched angle bracket. Installing the motor’s mount was a little tricky, since it had to be precisely cut so it wouldn’t shift while in the toilet bowl. A similar setup opens the toilet tank’s lid, but to get it working properly was slightly more involved. Once that was taken care of there was enough room left over for a pair of 12V batteries and a speaker. Oh, and a pair of spooky eyes and some vicious looking teeth.

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“The Alarm Clock Ate My Duvet Cover, That’s Why I’m Late!”

August 3, 2017 by 22 Comments

Some people just won’t wake up. Alarm clocks don’t cut it, flashing lights won’t work, loud music just becomes the soundtrack of an impenetrable dream. Maybe an alarm clock that rudely yanks the covers off the bed will do the trick.

Or not, but [1up Living] decided to give it a go. His mechanism is brutally simple — a large barrel under the foot of the bed around which the warm, cozy bedclothes can wind. An alarm clock is rigged with a switch on the bell to tell an Arduino to wind the drum and expose your sleeping form to the harsh, cold world. To be honest, the fact that this is powered by a 2000-lb winch that would have little trouble dismembering anyone who got caught up in the works is a bit scary. But we understand that the project is not meant to be a practical solution to oversleeping; if it were, [1up Living] might be better off using the winch to pull the bottom sheet to disgorge the sleeper from the bed entirely.

Something gentler to suit your oversleeping needs might be this Neopixel sunrise clock to coax you out of bed naturally.

Continue reading ““The Alarm Clock Ate My Duvet Cover, That’s Why I’m Late!”” →