Convert that Cheap Laser Engraver to 100% Open-Source Toolchain

laserweb-on-cheap-laser-squareLaserWeb is open-source laser cutter and engraver software, and [JordsWoodShop] made a video tutorial (embedded below) on how to convert a cheap laser engraver to use it. The laser engraver used in the video is one of those economical acrylic-and-extruded-rail setups with a solid state laser emitter available from a variety of Chinese sellers (protective eyewear and any sort of ventilation or shielding conspicuously not included) but LaserWeb can work with just about any hardware, larger CO2 lasers included.

LaserWeb is important because most laser engravers and cutters have proprietary software. The smaller engravers like the one pictured above use a variety of things, and people experienced with larger CO2 laser cutters may be familiar with a piece of software called LaserCut — a combination CAD program and laser control that is serviceable, but closed (my copy even requires a USB security dongle, eww.)

LaserWeb allows laser engravers and cutters to be more like what most of us expect from our tools: a fully open-source toolchain. For example, to start using LaserWeb on one of those affordable 40 W blue-box Chinese laser cutters the only real hardware change needed is to replace the motion controller with an open source controller like a SmoothieBoard. The rest is just setting up the software and enjoying the added features.

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90+ Videos Take you from Laser Chump to Laser Champ

Few of us document the progression of our side projects. For those who do, those docs have the chance at becoming a tome of insight, a spaceman’s “mission log” found on a faraway planet that can tell us how to tame an otherwise cruel and hostile world. With the arrival of the RDWorks Learning Lab Series, Chinese laser cutters have finally received the treatment of a thorough in-depth guide to bringing them into professional working order.

In two series, totalling just over 90 videos (and counting!) retired sheet-metal machinist [Russ] takes us on a grand tour of retrofitting, characterizing, and getting the most out of your recent Chinese laser cutter purchase.

Curious about laser physics? Look no further than part 2. Wonder how lens size affects power output? Have a go at part 39. Need a supplemental video for beam alignment? Check out part 31. For every undocumented quirk about these machines, [Russ] approaches each problem with the analytic discipline of a data-driven scientist, measuring and characterizing each quirk with his suite of tools and then engineering a solution to that quirk. In some cases, these are just minor screw adjustments. In other cases, [Russ] shows us his mechanical wizardry with a custom hardware solution (also usually laser cut). [Russ] also brings us the technical insight of a seasoned machinist, implementing classic machinist solutions like a pin table to produce parts that have a clean edge that doesn’t suffer from scatter laser marks from cutting parts on a conventional honeycomb bed.

Solid build logs are gems that are hard to come by, and [Russ’s] Chinese laser cutter introduction shines out as a reference that will stand the test of time. Don’t have the space for a laser cutter? For the micromachinists, have a look at The Guerrilla Guide to CNC Machining, Mold Making, and Resin Casting.

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