Review: WAINLUX K8, A Diode Laser That’s Ready To Work

August 28, 2023 by Tom Nardi 24 Comments

Rarely a week goes by that some company doesn’t offer to send us their latest and greatest laser. You know the type — couple of aluminum extrusions, Class 4 diode flopping around in the breeze, and no enclosure to speak of unless you count the cardboard box they shipped it in. In other words, an accident waiting to happen. Such gracious invitations get sent to the trash without a second thought.

Now don’t get me wrong, I have no doubt that the average Hackaday reader would be able to render such a contraption (relatively) safe for use around the shop. Build a box around it, bolt on a powerful enough fan to suck the smoke out through the window, and you’ve turned a liability into a legitimate tool. But the fact remains that we simply can’t put our stamp on something that is designed with such a blatant disregard for basic safety principles.

The earlier WAINLUX JL4 — lucky rabbit foot not included.

That being the case, a recent email from WAINLUX nearly met the same fate as all those other invitations. But even at a glance it was clear that this new machine they wanted to send out, the K8, was very different from others we’d seen. Different even from what the company themselves have put out to this point. This model was fully enclosed, had a built-in ventilation fan, an optional air filter “sidecar”, and yes, it would even turn off the laser if you opened the door while it was in operation. After reading through the promotional material they sent over, I had to admit, I was intrigued.

It seemed like I wasn’t the only one either; it was only a matter of days before the Kickstarter for the WAINLUX K8 rocketed to six figures. At the time of this writing, the total raised stands at just under $230,000 USD. There’s clearly a demand for this sort of desktop laser, the simplicity of using a diode over a laser tube is already appealing, but one that you could actually use in a home with kids or pets would be a game changer for many people.

But would the reality live up to the hype? I’ve spent the last couple of weeks putting a pre-production WAINLUX K8 through its paces, so let’s take a look and see if WAINLUX has a winner on their hands.

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Fiber Laser Your Way To Flexible PCB Success!

October 26, 2022 by Jenny List 10 Comments

It’s not often we feel that something we’re featuring is a genuinely new and groundbreaking technique, but a team from the University of Maryland’s Small Artifacts Lab may have done just that with their foldable and flexible PCBs created using a fiber laser engraver.

Laser engraving a PCB is nothing new, but they’ve taken a custom PCB material made using Kapton tape and copper foil, and fine-tuned the engraver to not only selectively remove copper, but also to create in-place folds in the Kapton substrate. They have even used the laser to melt solder paste and solder components, though we’re not so convinced about the quality as seen in the video below the break. This means that they can not only create 3-dimensional PCB sculptures but also useful structures such as their example of an all-PCB micro switch. To make things easy they’ve even created a custom CAD package for designing in this medium.

Perhaps best of all, there appears to be nothing here that couldn’t be also performed outside the lab by anyone with enough Kapton and copper, and a fiber laser. We’re looking forward to where this technique will go. If you’re interested, you can read their paper here.

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$60 Laser Makes The Cut With New Controller

October 5, 2022 by Al Williams 32 Comments

If you are reading the Lightburn forums, you probably already have a laser cutter of some kind. But, if you are like most of us, you can always be tempted into another “deal.” [Dkj4linux] has a post where he bought a $79 laser engraver (now selling for between $59 and $65, we noticed). Like most of these cheap engravers, the machine takes a proprietary controller with Windows-only software. No surprise that [Dkj4linux] would want to use…um… Linux. The answer? Rip the board out and replace it with an old spare.

The machine looks well constructed, as you can see in the video below. For that price, you get a 3-watt laser head (that is likely way less than that in terms of optical power), and a build area of 220x290mm. The controller was in a small metal enclosure, and it was easy to simply unplug the two axis and the laser control cable.

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Mokeylaser: A DIY Laser Engraver That You Can Easily Build

September 14, 2022 by Dave Rowntree 25 Comments

[Mark aka Mokey] borrowed his friend’s open-frame laser engraver for a while, and found it somewhat lacking in features and a bit too pricey for what it was. Naturally, he thought he could do better (video, embedded below.) After a spot of modelling in Fusion 360, and some online shopping at the usual places, he had all the parts needed to construct an X-Y bot, and we reckon it looks like a pretty good starting point. [Mark] had a Sainsmart FL55 5.5W laser module kicking around, so that was dropped into the build, together with the usual Arduino plus CNC shield combo running GRBL.

[Mark] has provided the full F360 source (see the mokeylaser GitHub) and a comprehensive bill-of-materials, weighing in at about $400, and based upon the usual 2040 aluminium extrusions. This makes MokeyLaser a reasonable starting point for further development. Future plans include upgrading the controller to something a bit more modern (and 32-bits) as well as a more powerful laser (we do hope he’s got some proper laser glasses!) and adding air assist. In our experience, air assist will definitely improve matters, clearing out the smoke from the beam path and increasing the penetration of the laser significantly. We think there is no need for more optical power (and greater risk) for this application. [Mark] says in the video that he’s working on an additional build video, so maybe come by later and check that out?

Obviously, MokeyLaser is by no means the only such beast we’ve featured, here’s the engravinator for starters. For even more minimalism, we covered a build with some smart optics doing all the work. But what if you don’t happen to have a 5W laser module “lying around” then perhaps try a more natural heat source instead?

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The laser module shown cutting shapes out of a piece of cardboard that's lying on the CNC's work surface

Giant CNC Partners With Powerful Laser Diode

April 30, 2022 by Arya Voronova 13 Comments

[Jeshua Lacock] from 3DTOPO owns a large-format CNC (4’x8′, or 1.2×2.4 m), that he strongly feels is lacking laser-cutting capabilities. The frame is there, and a 150 W CO2 laser tube has been sitting in a box for ages – what else could you need? Sadly, at such a scale, aligning the mirrors is a tough and finicky job – and misalignment can be literally blinding. After reading tales about cutters of such size going out of alignment when someone as much as walked nearby, he dropped the idea – and equipped the CNC head with a high-power laser diode module instead. Having done mirror adjustment on a few CO2 tube-equipped lasers, we can see where he’s coming from.

Typically, the laser modules you see bolted onto CNC heads are firmly under three watts, which is usually only enough for engraving. With a module that provides 5 watts of optical power, [Jeshua] can cut cardboard and thin plywood as well he tells us even 10 W optical power modules are available, just that he didn’t go for one. We reckon that 20 W effective power diodes are not that far into our future, which is getting very close to the potential of the blue box “40 W but actually 35 W but actually way less” K40 laser cutters we cherish. [Jeshua]’s cutter is not breaking speed limits, but it’s built on what’s already there, and the diode is comparatively inexpensive. Equipped with a small honeycomb surface and what seems to be air assist, it’s shown in the video cutting an ornamental piece out of cardboard!

We hackers have been equipping CNCs with laser diodes for a while, but on a way smaller scale and with less powerful diodes – this is definitely a step up! As a hacker, you should have at least some laser cutting options at your disposal, and this overview of CO2 cutters and their availability can get you started. We’ve also given you detailed breakdowns about different sides of laser cutting, be it the must-have of safety, or the nice-to-have of air assist.

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A 3D-printed mini laser engraver made from DVD-RW drive motors.

Mini Laser Engraver Could Carve Out A Place On Your Desk

October 2, 2021 by Kristina Panos 11 Comments

Got a couple of old DVD-RW drives lying around, just collecting dust? Of course you do. If not, you likely know where to find a pair so you can build this totally adorable and fully dangerous laser engraver for your desk. Check out the complete build video after the break.

[Smart Tronix] doesn’t just tell you to salvage the stepper motors out of the drives — they show you how it’s done and even take the time to explain in writing what stepper motors are and why you would want to use them in this project, which is a remix of [maggie_shah]’s design over on Thingiverse. As you might expect, the two steppers are wired up to an Arduino Uno through a CNC shield with a pair of A4988 motor drivers. These form the two axes of movement — the 250mW laser is attached to x, and the platform moves back and forth on the y axis. We’d love to have one of these to mess around with. Nothing that fits on that platform would be safe! Just don’t forget the proper laser blocking safety glasses!

Need something much bigger that won’t take up a lot of space? Roll up your sleeves and build a SCARA arm to hold your laser.

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front view of a purple acrylic slide rule with white ink scale markings.

Design And Build Your Own Circular Slide Rule

September 25, 2021 by Chris Lott 10 Comments

You have to really like slide rules to build your own, including the necessary artwork. Apparently [Dylan Thinnes] is a big fan, based on this project he began working on a few months back. The result is a set of algorithms that automatically generates most of the scales that were common on slide rules back in the day. For example:

K       Cubic scale, x^3
A,B     Squared scale, x^2
C,D     Basic scale, x
CI,DI   Inverted scale, 1/x
CF,DF   Folded scale, x*pi
LLn     Log-log scales, e^a*x
LL0n    Log-log scales, e^-a*x
L       Log scale, log10(x), linear
S       Sine and cosines scale, sin(x)
T       Tangent scale, tan(x)

If you’ve ever tried to manually draw an axis using a computer program — attempting to automatically set reasonable tick marks, grids, and labels — you can appreciate that this is a non-trivial problem. [Dylan] tackled things from the bottom up, developing several utility functions that work in concert to iteratively build up each scale. One advantage of this approach, he says, is that you can quite easily build almost any scale you want. We’re going to take his word on that, because the project is not easily accessible to the average programmer. As [Dylan] notes:

At the moment it’s still a library w/ no documentation, and written in a relatively obscure language called Haskell, so it’s really only for the particularly determined.

The project is published on his GitHub repository, and sample scales and demo program are available. Without knowledge of obscure languages and being only mildly determined, one can at least generate some sample scales — just downloading the Haskell environment, a few dependencies, and clone [Dylan]’s repository. The output is an SVG file which can be scaled to any desired size. In this follow-up Reddit post he discusses the fabrication techniques used for the acrylic circular slide rule shown in the lead photo.

It’s always been possible to make your own slide rules using pre-generated artwork — for example, the Slide Rule Museum website has a slew of various scales available in graphic format. But if you want to make a custom scale, or make one of that’s meters long, check out [Dylan]’s project and give it a whirl. For another take on making slide rules, check out this project that we covered last year.