Every professional has a tool set that they would never part with. Likewise, for experimental physicists, mechanical engineers, and tinkerers, a caliper set can be unspeakably crucial to their work. That’s why [Andrew Birkel] designed his own personal caliper set to fit just the right proportions for his tools while adding a bit of personal flair.
The project uses CNC routing, Solidworks for CAD, laser engraving, and woodworking to design the custom case for a set of calipers, metric and English screw pitch gauges, fillet gauges, and radius gauges. It’s a practical build for a custom tool set that doesn’t already come with a case of its own. The particular tools were chosen for their use in particle physics experiments: for determining threads, inside and outside curvatures, and measuring length, depth, and width.
The box was made from an oversized piece of wood with holes drilled into the sides. After compiling the G-code program for the build, the two halves of the box was was milled from the wood. The first run on the CNC mill with aluminum managed to cause the grain to split, so [Birkel] went with a CNC router instead. Once the piece was sanded, hidden barrel hinges were added. The finished box was wiped down with mineral oil and teak oil to bring out the natural coloration of the wood as well as to add protection (lacquer mixed into the oil). To finish it off, the case was customized with a laser engraved name and email for identification.
It’s a pretty slick build to say the least, and certainly one that can be customized to the dimensions of whatever tools your personal caliper set happens to have.