Transistor Radio Repair, More Complex Than It Seems

The humble transistor radio is one of those consumer devices that stubbornly refuses to go away, but it’s fair to say that it’s not the mover and shaker in the world of electronics it might once have been. Thus it’s also not a staple of the repair bench anymore, where fixing a pocket radio might have been all in a day’s work decades ago now they’re a rare sight. [David Tipton] has a Philips radio from we’re guessing the later half of the 1960s which didn’t work, and we’re along for the ride as he takes us through its repair.

It’s an extremely conventional design of the era, with a self-oscillating mixer, 455 kHz IF amplifier, and class AB audio amplifier. The devices are a little archaic by today’s standards, with comically low-gain germanium transistors and passives from the Ark. Injecting a signal reveals that the various stages all work, but that mixer isn’t oscillating. A lot of fault-finding ensues, and perhaps with a little bit of embarrassment, he eventually discovers a blob of solder shorting a collector resistor to ground. All isn’t over though, for the volume pot is also kaput. Who knew that the track from a modern component could be transplanted into one from the 1960s?

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A Vintage Transistor Radio Gets A Repair

Here in 2023 the field of electronics covers a breathtaking variety of devices and applications, but if we were to go back in time far enough we’d enter an age in which computers were few and far between, and any automated control systems would have been electromechanical at best. Back in the 1950s the semiconductor industry was in relative infancy, and at the consumer end electronics were largely synonymous with radio. [Shango066] brings us a transistor radio from that era, a Jewel TR1 from about 1958, that despite its four-transistor simplicity to our eyes would have been a rare and expensive device when new.

As you’d expect, a transistor radio heading toward its 70th birthday requires a little care to return to its former glory, and while this one is very quiet it does at least work after a fashion. The video below the break is a long one that you might wish to watch at double speed, but it takes us through the now-rare skill of fault-finding and aligning an AM radio receiver. First up are a set of very tired electrolytic capacitors whose replacement restores the volume, and then it’s clear from the lack of stations that the set has a problem at the RF end. We’re treated to the full process of aligning a superhet receiver through the relatively forgiving low-frequency medium of a medium-wave radio. Along the way, he damages one of the IF transformers and has to replace it with a modern equivalent, which we would have concealed under the can from the original.

The video may be long, but it’s worth a look for the vintage parts if not for the quality of radio stations on the air today in California. For many readers, AM broadcast is becoming a thing of the past, so we’re not sure we’ll see this very often.

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AJAX COMMAND Radio Is An Oldie But Goodie

If you are a certain age, it is hard to wrap your head around the fact that an old radio might have transistors — the old ones all had tubes, right? But a radio from the 1960s or 1970s is reaching the 60+ year mark and people are restoring old transistor sets. [Adam] picked up his first old radio, a 1970s vintage Ajax Command S-74.

He was fortunate. The only repair needed was to replace a corroded battery holder and clean up the mess from the batteries. You can hear the radio doing its thing in the video below.

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Books You Should Read: Making A Transistor Radio

When a Hackaday article proclaims that its subject is a book you should read, you might imagine that we would be talking of a seminal text known only by its authors’ names. Horowitz and Hill, perhaps, or maybe Kernigan and Ritchie. The kind of book from which you learn your craft, and to which you continuously return to as a work of reference. Those books that you don’t sell on at the end of your university career.

Ladybird books covered a huge range of topics.
Ladybird books covered a huge range of topics.

So you might find it a little unexpected then that our subject here is a children’s book. Making A Transistor Radio, by [George Dobbs, G3RJV] is one of the huge series of books published in the UK under the Ladybird imprint that were a staple of British childhoods for a large part of the twentieth century. These slim volumes in a distinctive 7″ by 4.5″ (180 x 115 mm) hard cover format were published on a huge range of subjects, and contained well written and informative text paired with illustrations that often came from the foremost artists of the day. This one was published at the start of the 1970s when Ladybird books were in their heyday, and has the simple objective of taking the reader through the construction of a simple three transistor radio. It’s a book you must read not because it is a seminal work in the vein of Horrowitz and Hill, but because it is the book that will have provided the first introduction to electronics for many people whose path took them from this humble start into taking the subject up as a career. Including me as it happens, I received my copy in about 1979, and never looked back. Continue reading “Books You Should Read: Making A Transistor Radio”

Retrotechtacular: Old Transistors

1024px-Regency_transistor_radio
Regency TR-1

Transistors have come a long way. Like everything else electronic, they’ve become both better and cheaper. According to a recent IEEE article, a transistor cost about $8 in today’s money back in the 1960’s. Consider the Regency TR-1, the first transistor radio from TI and IDEA. In late 1954, the four-transistor device went on sale for $49.95. That doesn’t sound like much until you realize that in 1954, this was equivalent to about $441 (a new car cost about $1,700 and a copy of life magazine cost 20 cents). Even at that price, they sold about 150,000 radios.

Part of the reason the transistors cost so much was that production costs were high. But another reason is that yields were poor. In some cases, 4 out of 5 of the devices were not usable. The transistors were not that good even when they did work. The first transistors were germanium which has high leakage and worse thermal properties than silicon.

socketEarly transistors were subject to damage from soldering, so it was common to use an alligator clip or a specific heat sink clip to prevent heat from reaching the transistor during construction. Some gear even used sockets which also allowed the quick substitution of devices, just like the tubes they replaced.

When the economics of transistors changed, it made a lot of things practical. For example, a common piece of gear used to be a transistor tester, like the Heathkit IT-121 in the video below. If you pulled an $8 part out of a socket, you’d want to test it before you spent more money on a replacement. Of course, if you had a curve tracer, that was even better because you could measure the device parameters which were probably more subject to change than a modern device.

Of course, germanium to silicon is only one improvement made over the years. The FET is a fundamentally different kind of transistor that has many desirable properties and, of course, integrating hundreds or even thousands of transistors on one integrated circuit revolutionized electronics of all types. Transistors got better. Parameters become less variable and yields increased. Maximum frequency rises and power handling capacity increases. Devices just keep getting better. And cheaper.

A Brief History of Transistors

The path from vacuum tube to the Regency TR-1 was a twisted one. Everyone knew the disadvantages of tubes: fragile, power hungry, and physically large, although smaller and lower-power tubes would start to appear towards the end of their reign. In 1925 a Canadian physicist patented a FET but failed to publicize it. Beyond that, mass production of semiconductor material was unknown at the time. A German inventor patented a similar device in 1934 that didn’t take off, either.

Replica-of-first-transistor
Replica of the First Transistor

Bell labs researchers worked with germanium and actually understood how to make “point contact” transistors and FETs in 1947. However, Bell’s lawyers found the earlier patents and elected to pursue the conventional transistor patent that would lead to the inventors (John Bardeen, Walter Brattain, and William Shockley) winning the Nobel prize in 1956.

Two Germans working for a Westinghouse subsidiary in Paris independently developed a point contact transistor in 1948. It would be 1954 before silicon transistors became practical. The MOSFET didn’t appear until 1959.

Of course, even these major milestones are subject to incremental improvements. The V channel for MOSFETs, for example, opened the door for FETs to be true power devices, able to switch currents required for motors and other high current devices.

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