Recharging your mobile phone or your electric vehicle in a few minutes sure sounds appealing. Supercapacitor technology has the potential to deliver that kind of performance that batteries currently can’t, and while batteries are constantly improving, the pace of development is not very fast. Just remember your old Nokia mobile with Ni-Cad batteries and several days of usage before a recharge was needed. Today we have Lithium-Ion batteries and we have to charge our phones every single day. A better energy storage option is clearly needed, and supercapacitors seem to be the only technology that is close to replace the battery.
It is especially rare to see coverage in the mainstream media that involves a hackspace, so it was a pleasant surprise yesterday when the local TV news where this is being written covered a story that not only highlighted a hackspace’s work, but did so in a very positive light.
[Marla Trigwell] is a young girl from Newbury, UK, who was born without a left hand. She had been provided with prosthetics, but they aren’t cheap, and as a growing child she quickly left them behind. Her parents researched the problem as modern parents do, and found out about recent advances in 3D-printed prosthetics lowering the bar to access for those like [Marla] born without a limb. Last month [Marla] received her new 3D-printed arm, and she did so courtesy of the work of [Andrew Lindsay] at Newbury and District Hackspace.
The arm itself is a Team Unlimbited arm version 2.0 Alfie edition, which can be found on Thingiverse with full sizing instructions for adjusting to the recipient in Customizer. As the video below the break shows, [Marla] appears very pleased with it, and is soon mastering its ability to grip objects.
This story is a fantastic demonstration of the ability of a hackspace to be a force for good, a true community organisation. We applaud [Andrew], NADHack, and all involved with it for their work, and hope that 3D printed arms will keep [Marla] with a constant supply of comfortable and affordable prosthetics as she grows up.
Let’s get it out of the way right up front: you still need to etch the boards. However, [Mikey77] found that flexible plastic (Ninjaflex) will adhere to a bare copper board if the initial layer height is set just right. By printing on a thin piece of copper or conductive fabric, a resist layer forms. After that, it is just simple etching to create a PCB. [Mikey77] used ferric chloride, but other etchants ought to work, as well.
Sound simple, but as usual, the devil is in the details. [Mikey77] found that for some reason white Ninjaflex stuck best. The PCB has to be stuck totally flat to the bed, and he uses spray adhesive to do that. Just printing with flexible filament can be a challenge. You need a totally constrained filament path, for one thing.