How Giant Tanks Of Fluid Could Help Support The Power Grid

If you’ve been paying any attention to the renewable energy space, you’ll know that generation isn’t really the problem anymore. Solar panels are cheap, and wind turbines are everywhere. The problem is matching generation with demand—sometimes there’s too much wind and sun, and sometimes there’s not enough. Ideally, you could store that energy somewhere, and deploy it when you need it.

The answer everyone keeps reaching for is lithium-ion batteries, and they work just fine. However, there’s a competing technology that’s been quietly scaling up in the background—the vanadium flow battery. It has some unique advantages that could see it rise to prominence in the world of large-scale grid storage.

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Magnetic Induction Heats Water

Producing hot water off-grid is a surprisingly energy-intensive activity, and although it looks simple on its surface it can get quite complicated especially when used in large scale for something like providing hot water for an entire home. When using combustion to heat the water there needs to be proper venting as well as control of the fuel, and even storage of the hot water needs to be meticulous to avoid certain pathogens. [Greenhill Forge] has built an off-grid solution for heating hot water that doesn’t necessarily rely on any combustion, though, provided he can find something to spin his custom electric machine.

The machine in question is, of course, an induction heater. It works similar to any simple electric motor, generator, or transformer except in this case the eddy currents generated are exploited rather than minimized. Normally these currents, generated when a magnet passes by a metal, are wasted heat in other machines but in this induction heater it’s the goal. The machine’s stator is built from copper tube wound in a spiral which allows water to flow through and absorb heat. The tube is soldered into one electrically solid mass to maximize the eddy currents. The rotor is taken from a previous generator built by [Greenhill Forge] which holds the permanent magnets.

During the initial tests using a power drill to drive the generator, he was able to heat 1.5 liters of water from 7.9C to about 24.4 C in three minutes. The math works out to providing 575 watts of power to the heater, and with something that could spin the generator faster it might have the potential to provide around 14.5 kW. Provided that there’s a source of energy around, such as a wind or water turbine, this could be a fairly sustainable way of generating hot water in off-grid situations. Some of [Greenhill Forge]’s other projects are centered around this idea as well, like one of his builds which uses waste sawdust to heat his workshop with a custom-built stove.

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Off-Grid Electricity And Hot Water From Scrap Wood

Cooking with charcoal is a fairly common human activity, as much as others have come to prefer fuels like propane and propane accessories for their outdoor, summertime grilling. Although it’s made from wood, it has properties that make it much more useful for cooking — including burning at a higher temperature and with more consistent burn rates. It can also be used as a fuel for generating heat and electricity, but since it’s not typically found lying around in the forest it has to be produced, which [Greenhill Forge] has demonstrated his charcoal production system in one of his latest videos.

The process for creating charcoal is fairly simple. All that needs to happen is for wood to be heated beyond a certain temperature in the absence of oxygen. At this point it will off-gas the water stored in it as well as some of the volatile organic compounds, and what’s left behind is a flammable carbon residue. Those volatile organics are flammable as well, though, so [Greenhill Forge] uses them to heat the wood in a self-sustaining reaction. First, a metal retort is constructed from a metal ammo box, with a pipe extending from the side and then underneath the box. A few holes are drilled in this part, and the apparatus is mounted above a small fire on a metal stand. With the fire lit the wood begins heating, and as it heats these compounds exit the pipe and ignite, adding further fuel to the fire. Eventually the small fire will go out, allowing the retort to heat itself on the gasses released from the wood alone.

To generate the hot water, [Greenhill Forge] has taken an extra step and enclosed the retort in a double walled metal cylinder. Inside the cylinder is a copper tube packed in sand, which harvests the waste heat from the charcoal production for hot water. In his test runs, the water in a large drum was heated to the point that the tubing he used for the test began to melt, so it is certainly working better than he expected.

After the retort cools, [Greenhill Forge] uses the charcoal in another process that generates about a days’ worth of electricity and hot water. It’s part of a complete off-grid system that’s fairly carbon neutral, since trees are an abundant renewable resource compared to fossil fuels. Heating with wood directly is still common in many cold areas around the world, with the one major downside being the labor required to keep the stove running. But we’ve seen at least one project which solves this problem as well.

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A Heavily Modified Rivian Attempts The Cannonball Run

There are few things more American than driving a car really fast in a straight line. Occasionally, the cars will make a few left turns, but otherwise, this is the pinnacle of American motorsport. And there’s no longer, straighter line than that from New York to Los Angeles, a time trial of sorts called the Cannonball Run, where drivers compete (in an extra-legal fashion) to see who can drive the fastest between these two cities. Generally, the cars are heavily modified with huge fuel tanks and a large amount of electronics to alert the drivers to the presence of law enforcement, but until now, no one has tried this race with an EV specifically modified for this task.

The vehicle used for this trial was a Rivian electric truck, chosen for a number of reasons. Primarily, [Ryan], the project’s mastermind, needed something that could hold a significant amount of extra batteries. The truck also runs software that makes it much more accepting of and capable of using an extra battery pack than other models. The extra batteries are also from Rivians that were scrapped after crash tests. The team disassembled two of these packs to cobble together a custom pack that fits in the bed of the truck (with the tonneau closed), which more than doubles the energy-carrying capacity of the truck.

Of course, for a time trial like this, an EV’s main weakness is going to come from charging times. [Ryan] and his team figured out a way to charge the truck’s main battery at one charging stall while charging the battery in the bed at a second stall, which combines for about a half megawatt of power consumption when it’s all working properly and minimizes charging time while maximizing energy intake. The other major factor for fast charging the battery in the bed was cooling, and rather than try to tie this system in with the truck’s, the team realized that using an ice water bath during the charge cycle would work well enough as long as there was a lead support vehicle ready to go at each charging stop with bags of ice on hand.

Although the weather and a few issues with the double-charging system stopped the team from completing this run, they hope to make a second attempt and finish it very soon. They should be able to smash the EV record, currently held by an unmodified Porsche, thanks to these modifications. In the meantime, though, there are plenty of other uses for EV batteries from wrecked vehicles that go beyond simple transportation.

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AI Might Kill Us All (With Carbon Emissions)

So-called artificial intelligence (AI) is all the rage right now between your grandma asking ChatGPT how to code in Python or influencers making videos without having to hire extras, but one growing concern is where the power is going to come from for the data centers. The MIT Technology Review team did a deep dive on what the current situation is and whether AI is going to kill us all (with carbon emissions).

Probably of most interest to you, dear hacker, is how they came up with their numbers. With no agreed upon methods and different companies doing different types of processing there were a number of assumptions baked into their estimates. Given the lack of information for closed-source models, Open Source models were used as the benchmark for energy usage and extrapolated for the industry as a whole. Unsurprisingly, larger models have a larger energy usage footprint.

While data center power usage remained roughly the same from 2005 to 2017 as increases in efficiency offset the increase in online services, data centers doubled their energy consumption by 2023 from those earlier numbers. The power running into those data centers is 48% more carbon intensive than the US average already, and expected to rise as new data centers push for increased fossil fuel usage, like Meta in Louisiana or the X data center found to be using methane generators in violation of the Clean Air Act.

Technology Review did find “researchers estimate that if data centers cut their electricity use by roughly half for just a few hours during the year, it will allow utilities to handle some additional 76 gigawatts of new demand.” This would mean either reallocating requests to servers in other geographic regions or just slowing down responses for the 80-90 hours a year when the grid is at its highest loads.

If you’re interested in just where a lot of the US-based data centers are, check out this map from NREL. Still not sure how these LLMs even work? Here’s an explainer for you.

An overhead shot of a parking lot. A road with cars parked along it is on the right hand side of the image. The top center shows a drilling rig on tracks drilling at a slight angle into the ground. Many different semi trailers dot the parking along with several different pallets of construction supplies. An excavator and skylift/forklift are also at work in the lot.

District Heat Pump Systems Save Money And Gas Utilities

Ground-source heat pump systems are one of the most efficient ways to do climate control, but digging the wells can be prohibitively expensive for the individual citizen. What if you could do it at a larger scale?

Starting with a pilot to serve 37 commercial and residential buildings in Framingham, MA, Eversource is using its experience with natural gas drilling and pipe to serve up a lower carbon way to heat and cool this neighborhood. While district heating via geothermal has precedents elsewhere in the country, Boise is a notable example, it has remained a somewhat niche technology. Once networked, excess heat from one location can be used elsewhere in the system, like data centers or industrial facilities being used to heat homes in the winter.

As gas utilities look to transition away from fossil fuels, their existing knowledge base is a perfect fit for geothermal, but there are some regulatory hurdles. Six states have passed laws allowing natural gas utilities to expand beyond just gas, and bills have been filed in six more. This will likely accelerate with the formation of the Utility Networked Geothermal Collaborative which includes many utilities including giants like Dominion Energy who are looking to expand their energy portfolios.

If you want to dig more into district heating systems or geothermal energy, we’ve covered cogeneration from power plants to serve up the heat instead, doing it with wind, or even using old coal mines for geothermal heat.

ESP32 Powers DIY Smart Energy Meter

Energy is expensive these days. There’s no getting around it. If, like [Giovanni], you want to keep better track of your usage, you might find value in his DIY energy meter build.

[Giovanni] built his energy meter to monitor energy usage in his whole home. An ESP32 serves as the heart of this build. It’s hooked up with a JSY-MK-194G energy metering module, which uses a current clamp and transformer in order to accurately monitor the amount of energy passing through the mains connection to his home. With this setup, it’s possible to track voltage, current, frequency, and power factor, so you can really nerd out over the electrical specifics of what’s going on. Results are then shared with Home Assistant via the ESPHome plugin and the ESP32’s WiFi connection. This allows [Giovanni] to see plots of live and historical data from the power meter via his smartphone.

A project like this one is a great way to explore saving energy, particularly if you live somewhere without a smart meter or any other sort of accessible usage tracking. We’ve featured some of [Giovanni]’s neat projects before, too.
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