Moving 3D Printed Prosthetic Arms With A Pulse

One of the best uses of 3D printers we’ve seen are custom prosthetics. Even today, custom-built prosthetics cost an arm and a leg, but there’s no reason why they should. Right now, we can scan someone’s arm or leg, import that scan into a 3D-modeling program, and design a custom-fit orthotic that can be spit out on a 3D printer. Now, we’re seeing some interesting methods of turning those 3D-printed parts into the beginnings of a cybernetic design. This is a custom printed robotic hand controlled by a pulse sensor. It’s in its early stages right now, but so far the results are promising and this is a great entry to The Hackaday Prize

This project draws upon a few of the team’s other endeavours. The first is a 3D-printed mini linear actuator, a project that made it into the finals of the Hackaday Prize in the Robotics Module challenge. This tiny linear actuator is actually powered by a tiny hobby servo rigged up for continuous rotation. Add in some 3D printed gears and a well-designed frame, and you have something that’s just as good as fantastically expensive linear actuators as a bargain basement price. This pulse sensor arm also makes use of the team’s TNS 1i, a 3D printed robotic hand that makes use of those tiny little linear actuators.

Of course, if you’re going to build a prosthetic robotic arm, you have to have some sort of brain-machine interface. Previously, the team was using Myoware muscle sensors to control the opening and closing of the fingers. This changed, however, when [Giovanni] was trying to get his Samsung gear S3 to detect his pulse. Apparently, moving your wrist when trying to get a smartwatch to listen in on your heartbeat is an acceptable substitute for a muscle sensor.

Rapidly Prototyping Prosthetics, Braille, and Wheelchairs

We live in an amazing time where the availability of rapid prototyping tools and expertise to use them has expanded faster than at any other time in human history. We now have an amazing ability to quickly bring together creative solutions — perfect examples of this are the designs for specialized arm prosthetics, Braille printing, and custom wheelchair builds that came together last week.

Earlier this month we published details about the S.T.E.A.M. Fabrikarium program taking place at Maker’s Asylum in Mumbai. The five-day event was designed to match up groups of makers with mentors to build assistive devices which help improve the condition of differently-abled people.

The participants were split into eight teams and they came up with some amazing results at the end of the five-day program.

Hands-On: Prosthetic Designs That Go Beyond

Three teams worked on projects based on Bionico – a myoelectric prosthesis

DIY Prosthetic Socket – a Human Machine Interface : [Mahendra Pitav aka Mahen] lost his left arm during the series of train bomb blasts in Mumbai in 2006, which killed 200 and injured over 700 commuters. He uses a prosthetic arm which is essentially a three-pronged claw that is cable activated using his other good arm. While it is useful, the limited functionality restricted him from doing many simple things. The DIY Prosthetic socket team worked with [Mahen] and [Nico Huchet] from MyHumanKit (who lost his right arm in an accident 16 years back), and fabricated a prosthetic forearm for [Mahen] with a modular, 3D printed accessory socket. Embedded within the arm is a rechargeable power source that provides 5V USB output at the socket end to power the devices that are plugged in. It also provides a second port to help recharge mobile phones. Also embedded in the arm was an IR reflective sensor that can be used to sense muscle movements and help trigger specific functions of add-on circuits, for example servos.

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[Marla]’s New Arm

It is especially rare to see coverage in the mainstream media that involves a hackspace, so it was a pleasant surprise yesterday when the local TV news where this is being written covered a story that not only highlighted a hackspace’s work, but did so in a very positive light.

[Marla Trigwell] is a young girl from Newbury, UK, who was born without a left hand. She had been provided with prosthetics, but they aren’t cheap, and as a growing child she quickly left them behind. Her parents researched the problem as modern parents do, and found out about recent advances in 3D-printed prosthetics lowering the bar to access for those like [Marla] born without a limb. Last month [Marla] received her new 3D-printed arm, and she did so courtesy of the work of [Andrew Lindsay] at Newbury and District Hackspace.

The arm itself is a Team Unlimbited arm version 2.0 Alfie edition, which can be found on Thingiverse with full sizing instructions for adjusting to the recipient in Customizer. As the video below the break shows, [Marla] appears very pleased with it, and is soon mastering its ability to grip objects.

This story is a fantastic demonstration of the ability of a hackspace to be a force for good, a true community organisation. We applaud [Andrew], NADHack, and all involved with it for their work, and hope that 3D printed arms will keep [Marla] with a constant supply of comfortable and affordable prosthetics as she grows up.

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Hackaday Prize Entry: Raimi’s Bionic Arm

Sometimes, the most amazing teams make the most wonderful things happen, and yet, there is just not enough time to finish all the features before the product ships. This is what happened to Raimi, who came to this world missing a right hand and half of her right forearm. Raimi is now 9 years old, and commercial mechatronic prostheses are still only available to those who can afford them. When Raimi’s father approached [Patrick Joyce] to ask him for help in building an affordable prosthesis, he knew it would matter, and went right to work.

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Wounded Soldier Gets Robotic Hand Replacement

[Neal Muzzy], a local member of the Cedar Valley Makers makerspace, just made news on Open Bionics for his robotic prosthetic hand called Dextrus v1.2 which he made for his friend, and wounded war veteran, [Taylor].

In just two months, [Neal] worked with his friend to make this robotic prosthetic with the goal of having it more functional and easier to use than [Taylor]’s current prosthetic. The very first prototype was made by using the open-source Dextrus design, to test fit, and control using EMG sensors. Once they determined it would work — onto customizing!

They call it Dextrus V1.2, and it works better for [Taylor] than the original — but that’s the whole point of the Open Hand project — starting with a base design, and making it better. If you’re not familiar with the Open Hand Project, it was originally crowd-funded on Indiegogo, and is now an organization to make robotic prosthetic hands more accessible to amputees. We wrote about it in Hacklet 41 – Prosthetic Projects.

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Replacing a finger or an arm in the hacker tradition

Just a few weeks ago we were wondering if we’d try to build our own prosthesis if we were ever to lose a limb. This pair of hacks answers that query with a resounding “YES!”.

To the right is a replacement pointer finger. The missing digit took the first two knuckles with it, but there’s enough left to easily interface with this creation. It’s a mechanically clever assembly that moves as you would expect the original to. See for yourself after the break. It seem the maker intended to mold silicone around the structure but never got around to posting an update video.

On the left we have a chinese man who lost his arms while fishing. It seems they were using homemade bombs instead of nets and one went off prematurely. Since then he’s constructed several different prosthetic arms, each with its own special purpose. This one has a saw connected to it but these two write ups on the man show images of him using a fork and wielding a hammer.

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[Easton’s] robot arm takes 2nd place in the International Science and Engineering Fair

Here we see [Easton LaChappelle] getting a congratulatory handshake from the robotic arm he built. This project is aimed at human prosthetics, and we’re happy to report that [Easton] won second place in Electrical and Mechanical engineering division of this year’s International Science and Engineering Fair (PDF listing the winners).

In the video he gives us a great look of the state of the project. Since we checked in with him last he’s added a body for the arm to mount to. The arm now has shoulder movement, which uses geared DC motors along with some potentiometers for orientation feedback. For the elbow he wanted to have the same setup but ran into trouble mounting the potentiometer. His solution was to use some shapelock to mold a bracket (shapelock is the plastic you melt in water to form any shape). In addition to the aforementioned joints, the wrist, fingers, and hand have all seen improvements in how they are supported and in their performance.

We think this is amazing work for anyone, especially a 16-year-old High School student. Great job [Easton]!

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