Homebrew reflow projects generally follow a pretty simple formula: find a thrift shop toaster oven or hot plate, add a microcontroller and a means to turn the heating element on and off, and close the loop with a thermistor. Add a little code and you’re melting solder paste. Sometimes, though, a ground-up design works better, like this scalable reflow plate with all the bells and whistles.
Now, we don’t mean to hate on the many great reflow projects we’ve seen, of course. But [Michael Benn]’s build is pretty slick. The business end uses 400-watt positive temperature coefficient (PTC) heating elements from Amazon controlled by solid-state relays, although we have to note that we couldn’t find the equivalent parts on the Amazon US site, so that might be a problem. [Michael] also included mechanical temperature cutoffs for each plate, an essential safety feature in case of thermal runaway. The plates are mounted at the top of a 3D-printed case, which also has an angled enclosure for a two-color OLED display and a rotary encoder.
The software runs on an ESP32 and supports multiple temperature profiles for different solder pastes. The software also supports different profiles on the two plates, and even allows for physical expansion to a maximum of four heating plates, or even just a single plate if that’s what you need. The video below shows it going through its paces along with the final results. There’s also a video showing the internals if that’s more your style
We appreciate the fit and finish here, as well as the attention to safety. Can’t find those heating elements for your build? You might have to lose your appetite for waffles.
That looks like a really neat build and comes in at a nice price too.
If you want the PTC heater plate from amazon US, it’s there, under a different brand name, searching using the product title or variation of it is useful when the old trick of changing .co.uk to .com in the original link doesn’t work.
https://www.amazon.com/Heating-Soldering-Desoldering-Station-Laboratory/dp/B09JSJ5669/
Also found what I believe to be the same item on Amazon Canada:
https://www.amazon.ca/Heating-Soldering-Desoldering-Station-Laboratory/dp/B09JSJ5669/
In the Description section is the line “Types: 220V 400W, 110V 400W”, although I couldn’t find an option to specify a voltage. I suppose it’s possible that the plate has two elements with the option of wiring them in either series or parallel, but I can’t see any indication of that.
Two boards, one plate?
haha