Mining And Refining: Drilling And Blasting

It’s an inconvenient fact that most of Earth’s largesse of useful minerals is locked up in, under, and around a lot of rock. Our little world condensed out of the remnants of stars whose death throes cooked up almost every element in the periodic table, and in the intervening billions of years, those elements have sorted themselves out into deposits that range from the easily accessed, lying-about-on-the-ground types to those buried deep in the crust, or worse yet, those that are distributed so sparsely within a mineral matrix that it takes harvesting megatonnes of material to find just a few kilos of the stuff.

Whatever the substance of our desires, and no matter how it is associated with the rocks and minerals below our feet, almost every mining and refining effort starts with wresting vast quantities of rock from the Earth’s crust. And the easiest, cheapest, and fastest way to do that most often involves blasting. In a very real way, explosives make the world work, for without them, the minerals we need to do almost anything would be prohibitively expensive to produce, if it were possible at all. And understanding the chemistry, physics, and engineering behind blasting operations is key to understanding almost everything about Mining and Refining.

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Is Box Turtle The Open Source AMS We’ve Been Waiting For?

Multimaterial printing was not invented by BambuLabs, but love them or hate them the AMS has become the gold standard for a modern multi-material unit. [Daniel]’s latest Mod Bot video on the Box Turtle MMU (embedded below) highlights an open source project that aims to bring the power and ease of AMS to Voron printers, and everyone else using Klipper willing to put in the work.

A 3d Printed panda with black and white filament
This isn’t a torture test, but it’s very clean and very cute.

The system itself is a mostly 3D printed unit that sits atop [Daniel]’s Voron printer looking just like an AMS atop a BambuLab. It has space for four spools, with motorized rollers and feeders in the front that have handy-dandy indicator LEDs to tell you which filament is loaded or printing. Each spool gets its own extruder, whose tension can be adjusted manually via thumbscrew. A buffer unit sits between the spool box and your toolhead.

Aside from the box, you need to spec a toolhead that meets requirements. It needs a PTFE connector with a (reverse) boden tube to guide the filament, and it also needs to have a toolhead filament runout sensor. The sensor is to provide feedback to Klipper that the filament is loaded or unloaded. Finally you will probably want to add a filament cutter, because that happens at the toolhead with this unit.  Sure, you could try the whole tip-forming thing, but anyone who had a Prusa MMU back in the day can tell you that is easier said than done. The cutter apparently makes this system much more reliable.

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There’s A New Reusable Rocket, And It’s A Honda

As we watched the latest SpaceX Starship rocket test end in a spectacular explosion, we might have missed the news from Japan of a different rocket passing a successful test. We all know Honda as a car company but it seems they are in the rocket business too, and they successfully tested a reusable rocket. It’s an experimental 900 kg model that flew to a height of 300 m before returning itself to the pad, but it serves as a valuable test platform for Honda’s take on the technology.

It’s a research project as it stands, but it’s being developed with an eye towards future low-cost satellite launches rather than as a crew launch platform.As a news story though it’s of interest beyond its technology, because it’s too easy to miss news from the other side of the world when all eyes are looking at Texas. It’s the latest in a long line of interesting research projects from the company, and we hope that this time they resist the temptation to kill their creation rather than bring it to market.