Adding A Manual Z-axis To Your Laser

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[Martin Raynsford] sells lasers, and laser cuts stuff for a living — we’re kinda jealous. Anyway, laser cutters from China are great, but sometimes lack certain functionality, so he decided to add his own z-axis feature!

The main laser cutter he uses has a very slow z-axis, and it’s also difficult to control — a job can’t be paused to adjust the height offset, the datum must be set every time manually, and you have to be in the very top level of the menu in order to do anything with it! With this in mind, [Martin] decided to add his own z-axis control, completely separate from the laser’s on board control system.

He’s using an Arduino Pro Mini to control the stepper motor with PWM. His new controller has four buttons — fast and slow, in each direction. He’s used the original end stops to protect the axis, and he’s also added a feature to set a datum by holding down both fast and slow buttons at the same time. It ended up being a very cheap upgrade to his system, and he’s also shared the source for anyone looking to recreate it.

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Another Awesome Electronics Lab In A Box

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We called, and [Brian Zweerink] answered! Here’s another awesome example of making an electronics lab in a box!

But first off, who the heck is [Brian Zweerink]? He’s a fellow who helped us win the Redbull Creation Challenge of 2012 by building and programming the circuits for The Minotaur’s Revenge Dueling Labyrinths! We really need to do stuff like that again… What do you guys think?

Anyway, back to the hack. [Brian’s] version of the Make Your Electronics Lab in a Box, is similar, but also unique. What we like about his version is the electrical outlets inside the box for plugging in tools, the super-handy-stash-away-magnifying-lamp, and the size of his box; lots of room for storing components up on the top shelf! The only thing he’s missing is his oscilloscope, which was a bit too deep for the box, so it had to stay separate.

What do you guys think?

[via Reddit]

Automated Phone Cracker/App Tester Steps It Up A Notch

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Delta robots like this automated phone tester are awesome: high speed, accuracy, and mesmerizing to watch. [Justin Engler], a security researcher from ISEC Partners (also speaks at DEFCON on occasion) needed a robot to help with repetitive testing. He contacted the folks over at Marginally Clever to see if they could help him out, and they came up with this slick delta robot.

Normally they build these robots out of plywood, but [Justin] requested a bit more of a modern look, and although it looks blue, it’s actually clear acrylic: they haven’t removed the protective film yet.  The robot is quite functional, but [Justin] plans on upgrading it in the future to increase the top speed. It currently has a built-in camera, using OpenCV to watch the log-in screen as it tries every combination as quickly as possible.

Stick around to see it in action!

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EmuDroid 4: Completed!

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[Tony Huang] is checking in with his EmuDroid 4 gaming controller. After tons of redesigns — it is now finished!

We first started following this project back in November, when it was in an early prototype stage. What he has done is crammed a 4″ Android tablet, the guts of a USB SNES controller, a USB OTG adapter and inductive charging unit into a custom designed 3D printed housing.

What we really like about this project is the level of documentation [Tony] has gone into during his many… many… many iterations of the 3D printed housing. For those of you who aren’t engineers or designers, it’s a great insight into what goes into prototyping a product before release. Now just imagine what it was like when we didn’t have 3D printers! Continue reading “EmuDroid 4: Completed!”

Mathematical! 3D Printed BMO Has A Full Range Of Emotions

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Big fan of Adventure Time? Then you’re going to love this adorable 3D printed BMO robot!

Adventure-what? Adventure Time is a “kids” TV show about Finn (the human) and Jake (the dog), and their personal computer, BMO, a quirky little robot Game Boy. It’s one of the shows that adults can enjoy as well — sometimes wondering how it even is a kids show compared to other stuff on TV!

Anyway, [Noé] and [Pedro] are big fans of the show and they have decided to try making their own 3D printed BMO. It makes use of an 8×8 LED matrix to display BMO’s full range of emotions, which is controlled by a Gemma — a tiny 1″ diameter Attiny85 platform board programmable with the Arduino IDE over USB. They’ve even found a super handy animation tool for the LED matrix, which allows you to very easily add your own expressions and animations — simply copy the output code, replace anim.h, and you’re in business!

Stick around to see how it’s done!

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An Affordable Full Body Studio Grade 3D Scanner

Looking for a professional 3D scanning setup for all your animation or simulation needs? With this impressive 3D scanning setup from the folks over at [Artanim], you’ll be doing Matrix limbos in no time!  They’ve taken 64 Canon Powershot A1400 cameras to create eight portable “scanning poles” set up in a circle to take 3D images of, well, pretty much anything you can fit in between them! 

Not wanting to charge 64 sets of batteries every time they used the scanner or to pay for 64 official power adapters, they came up with a crafty solution: wooden batteries. Well, actually, wooden power adapters to be specific. This allows them to wire up all the cameras directly to a DC power supply, instead of 64 wall warts.

To capture the images they used the Canon Hack Development Kit, which allowed them to control the cameras with custom scripts. 3D processing is done in a program called Agisoft Photoscan, which only requires a few tweaks to get a good model. Check out [Artanim’s] website for some excellent examples of 3D scanned people.

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Hanging Table Makes Room For Activities

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[Matt Silver] usually enjoys a cup of tea in the evening. Unfortunately, this habit can be frustrating and dangerous while sitting in bed. He rectified the problem by building this awesome space-saving table, which can be stored on the ceiling of all places! Depending on the supplies you might already have, this could be a relatively cheap build of about $40 or less. [Matt’s] using pine board for everything, but notes you could save time and money by re-purposing an existing coffee table. You will, however, need to make the ceiling frame to support it.

At the heart of this build is our favorite rope—Paracord 550. [Matt] used a single piece to tie the whole thing together, which can cause the table to lower crooked, but [Matt] found he can keep it level by putting a hand on it while it descends. You also get mechanical advantage from the pulleys this way! If you’re not crazy about the potential unevenness, you could redesign the pulley and eyelet layout to allow for four ropes to ensure a reliably horizontal surface.

Why not pair this idea with the portable electronics lab we shared a few days ago? You could have a full series of drop-down tool labs in your workshop. Think of all the space saving opportunities!