Building Pneumatic Actuators With 3D Printed Molds

Pneumatic actuators offer interesting perspectives in applications like soft robotics and interaction design. [Aidan Leitch] makes his own pneumatic actuators from silicone rubber. His actuators contain embedded air channels that can be filled with pressurized air and completely collapse to a flat sheet when no pressure is applied. Continue reading “Building Pneumatic Actuators With 3D Printed Molds”

MakerBot Releases Their 6th Generation Of 3D Printers

Just in time for the back to school and holiday season, Makerbot has released their latest line of printers. The latest additions to the lineup include the new Makerbot Replicator+ and the Makerbot Replicator Mini+.

The release of these new printers marks MakerBot’s first major product release since the disastrous introduction of the 5th generation of MakerBots in early 2014. The 5th generation of MakerBots included the Replicator Mini, priced at $1300, the Replicator, priced at $2500, and the Replicator Z18, priced at $6500. Comparing the build volume of these printers with the rest of the 3D printer market, these printers were overpriced. The capabilities of these printers didn’t move many units, either (for instance, the printers could only print in PLA). Makerbot was at least wise enough to continue building the 4th generation Replicator 2X, a printer that was capable of dual extrusion and printing more demanding filaments.

The release of the Makerbot Replicator+ and the Makerbot Replicator Mini+ is the sixth generation of MakerBot printers and the first generation of MakerBot’s manufactured overseas. This new generation is a hardware improvement on several fronts and included a complete redesign of the Makerbot Replicator and the Replicator Mini. The Replicator Mini+ features a 28% larger build volume than the original MakerBot Replicator Mini and an easily removable Grip Build Surface that can be flexed to remove a printed part. The Replicator+ features a 22% larger build volume than the MakerBot Replicator and a new Grip Build Surface. The Replicator Mini+ is $1000 ($300 cheaper than its predecessor), and the Replicator+ is $2000 ($500 less expensive). Both new printers, and the old Replicator Z18, now ship with the improved Smart Extruder+.

While the release of two new MakerBots does mean new hardware will make it into the wild, this is not the largest part of MakerBot’s latest press release. The big news is improved software. Makerbot Print is a slicer that allows Windows users to directly import 3D design files from SolidWorks, IGES, and STEP file formats. Only .STL files may be imported into the OS X version of the Makerbot Print software. MakerBot Mobile, an app available through the Apple Store and Google Play, allows users to monitor their printer from a smartphone.

Earlier this year, we wrote the Makerbot Obituary. From the heady days of The Colbert Report and an era where 3D printing would solve everything, MakerBot has fallen a long way. In the first four months of 2016, MakerBot only sold an average of about fifteen per day, well below the production estimated from the serial numbers of the first and second generation Makerbots, the Cupcake and Thing-O-Matic.

While this latest hardware release is improving the MakerBot brand by making the machines more affordable and giving the software some features which aren’t in the usual Open Source slicers, it remains to be seen if these efforts are enough. Time, or more specifically, the Stratasys financial reports, will tell.

Possible Fire Hazard: Wanhao Duplicator I3 3D Printer

A while ago Wanhao was reaching out to its customers and resellers, warning them of a design flaw in their Duplicator i3 that may cause fires. The printers suffered from an issue that caused crimp connections of the nozzle heater cartridge’s supply line to fail due to the mechanical stress in the cable drag chain. In their “Recall” titled note, Wanhao provides instructions on how to fix the issue.

Now, [Chuck Hellebuyck] released an unboxing video on the Duplicator i3 Plus, during which the heated bed emitted magic smoke that could be rationally explained as another design flaw.

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3D Printering: Aramid And Carbon Fiber Infused ABS

Last week, we had a look at a carbon-infused PETG filament. This week, I’d like to show you two composites based on a more common thermoplastic in 3D printing: ABS. Among a whole lot of other engineering plastics, the french company Nanovia manufactures Kevlar-like aramid-fiber-infused and carbon-fiber-infused ABS 3D printing filaments. These materials promise tougher parts with less warping while being just as easy to print as regular ABS. Let’s check them out!

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Custom Gaming Keypad Developed With PSoC And Fusion 360

There was a time when building something yourself probably meant it didn’t look very much like a commercial product. That’s not always a bad thing. We’ve seen many custom builds that are nearly works of art. We’ve also seen plenty of builds that are–ahem–let’s say were “hacker chic”.

[AlexanderBrevig] decided to take on a project using a PSoC development board he picked up. In particular, he wanted to build a custom game keypad. He prototyped a number of switches with the board and got the firmware working so that the device looks like a USB HID keyboard.

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3D Printed Door Latch Has One Moving Part – Itself!

A group at the Hasso-Plattner Institute in Germany explored a curious idea: using 3D printed material not just as a material – but as a machine in itself. What does this mean? The clearest example is the one-piece door handle and latch, 3D printed on an Ultimaker 2 with pink Ninjaflex. It is fully functional but has no moving parts (besides itself) and has no assemblies. In other words, the material itself is also the mechanism.

The video (embedded below) showcases some similar concept pieces: door hinges, a pair of pliers, a pair of walker legs, and a pantograph round out the bunch. Clearly the objects aren’t designed with durability or practicality in mind – the “pliers” in particular seem a little absurd – but they do demonstrate different takes on the idea of using a one-piece item’s material properties as a functional machine in itself.

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Wanhao Duplicator I3 Should Put An End To “Cheapest Printer” Kickstarters

Is the Wanhao Duplicator the best printer on the market? Not at all. Is it a contender for best low-price printer?Definitely. If you consider it a low priced kit printer instead of a finished product then it’s possible that, in its price class, it is hands down the best out there.

For somewhere between 300 and 500 dollars, the Duplicator is a hell of a printer. Also selling under the name Cocoon and Maker Select, the printer is a thin folded sheet steel frame clone of the Prusa i3. I opened the box expecting the most flagrant cost cutting I could imagine. I figured the steel would be paper thin. The holes wouldn’t line up. I expected the connections to be improperly terminated. I expected a fire.

The Duplicator six screws away from being fully assembled. When the manual says find a 1m x 1m flat area to work in it's not kidding. This table was too small.
The Duplicator six screws away from being fully assembled. When the manual says find a 1m x 1m flat area to work in it’s not kidding. This table was too small.

What I got was up and printing in under an hour. What I got was something designed by someone who cares, but with an obvious cost goal. As a bonus, it even printed pretty well. As mentioned, the basic shape of the frame is that of a Prusa i3. A horizontal bit holds the bed and y movement. A vertical bit is attached to the middle of that, making a T. It holds the X, Z, and nozzle.

Continue reading “Wanhao Duplicator I3 Should Put An End To “Cheapest Printer” Kickstarters”