RepRap Voyeurism

August 3, 2011 by Mike Szczys 13 Comments

Hey everybody, [Nbitwonder] is building his own RepRap 3D printer. What’s special about that? Well, not much and and lot all at the same time. The art of building a self-replicating 3d printer still has a lot to do with luck and forum-crawling to make all of the decisions that go into this complicated project.

Back in March [Nbitwonder] did a collaborative project over at Thingiverse and scored himself a set of printed parts from a guy who already has one of these printers. He then order a set of the non-printable hardware and has since been assembling it. If you’re interested but haven’t already taken the plunge, there’s enough pictures and information in this set of posts to satisfy your craving… for now.

We say this build is an art because it goes beyond just plunking the pieces together. Take the print head, for instance. Instead of going with the extruder that is considered the default for a Mendel build, [Nbitwonder] is working on a variation called Greg’s Hinged Accessible Extruder. We can’t wait until the hardware assembly is done, because it’s the calibration that really interests us.

Incredibly Fast 3D Printing With The Ultimaker

August 2, 2011 by Mike Nathan 92 Comments

ultimaker_3d_printer

There’s a new 3d printer on the block, and hot damn is it fast!

Hailing from the Netherlands, the Ultimaker 3D Printer has finally hit US shores, and aims to give the MakerBot a run for its money. The Ultimaker was designed by Utrecht Fab Lab manager [Siert Wijnia] along with two frequent lab patrons, [Erik DeBruijn and Martijn Elserman]. The trio were big fans of the MakerBot, but they wanted to make a better 3D printer.

And make a better printer, they did.

The Ultimaker can print using Either ABS or PLA plastic just like the MakerBot, but it is several magnitudes faster than its predecessor. While the MakerBot utilizes a moving build platform, the Ultimaker has a print head that can move along three axes. The moving print head, along with offset motors which are mounted on the printer’s frame allow the Ultimaker to build taller object than the MakerBot, at higher speeds.

That’s not to say that the MakerBot is bad in any way – rather, the presence of a new kid on the block shows how the evolution and progression of open source design benefits us all.

Keep reading to see a video of the Ultimaker in action, you won’t regret it!

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Parametric Script Makes Laser Cutter Designs A Snap

July 31, 2011 by Mike Szczys 11 Comments

[Tinkerer] bought a small cupboard from an antique store to fit nicely into his kitchen decor. After getting it home, he realized that some of the cubbyholes had originally housed drawers. The originals were long gone but this provided an opportunity for him to make the replacements seen above.

The first design approach that popped into [Tinkerer’s] mind was to draw the pieces in an editor like Inkscape. Some consultation with others at the local Hackerspace led him to this script-based parametric SVG design tool. We jumped right in to give it a whirl, clicking on Load –> Construction (category) –> Better Box. Once you’ve chosen the script, click on ‘Parameters’ on the left column and enter the sizing you want for your box. When all values are correct, click the renter tab, then export it as a Scalable Vector Graphic.

We’ve lamented time and again about our lack of a laser cutter, so we were unable to test this out. But we can’t see why it wouldn’t reproduce the same results that [Tinkerer] achieved.

Creating Halftone Pictures With A CNC Machine

July 28, 2011 by Mike Nathan 56 Comments

cnc_halftone_images

[Metalfusion], built himself a nice looking CNC machine and has been experimenting with some out of the box uses for his new tool. One novel use he is particularly fond of is creating pictures with his machine (Google Translation). While you might imagine that he is simply using the CNC as an engraver, literally drawing images on the surface of his workpiece, what he is doing is far more interesting.

He developed a small application that takes an image (jpeg, gif, or png) and converts it to a set of pixels, which can then be tweaked and skewed to his liking. The application exports the halftone image to a DXF file which can be fed into the CAD application that he uses to control his CNC machine. The CNC does the rest, using a v-shaped router bit to cut holes into his workpiece, generating a physical halftone picture from his digital image.

Thought the process does take some time to complete, the resulting images are well worth it. If you are interested in trying this at home using your own CNC machine, the DXF Halftone application is available on his site for free.

Continue reading to see his halftone generating CNC in action.

[via HackedGadgets]

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Re-manufacturing Inkjet Cartridges For 3d Printing

July 12, 2011 by Mike Szczys 6 Comments

[Nullset] uses inkjet printer technology for his 3D printing needs. We usually think of hot-plastic printing like the RepRap or Makerbot when we hear about rapid prototyping, but this setup uses a liquid bonding agent to turn powder into a solid structure. Standard inkjet cartridges can be used to precisely place the bonding agent, but it’s hard on the heads and you have to replace them often. [Nullset] is getting pretty good at it, and decided to write a tutorial on the modifications necessary to print with bonding liquid.

At its core, the method injects binder into the cartridge through one port while using a second for drainage. [Nullset] found that the needle fittings used to inflate a basketball work great for this. He drills a couple of holes that the threaded end of the needles fit into. That connection is sealed with some epoxy, and the tubing that delivers the binder is zip-tied to the needles. A bit of purging is necessary to get rid of any old ink, but after the initial flush you’ll be up and running pretty quickly. He figures the whole process can be one in around 10 minutes once you get the hang of it.

Building A Stepper Driver

July 11, 2011 by Mike Szczys 8 Comments

[TBJ] is building what he calls a junkbox 3D printer. You can probably guess that he’s trying to salvage most of the parts for the device, and after pulling a stepper motor from an old printer he was in need of a way to control it. What he came up with is a stepper driver that uses discrete components that are easy to acquire and inexpensive. The design calls for two inputs, one that toggles the direction in which the motor will spin, and the other that triggers one step of the motor. A CD4013 dual flip-flop takes care of both of these inputs in one chip package.

The motor is driven by a pair of H-bridges that he built using six transistors each. The trick with a stepper motor is that you need to drive the four poles of the motor to a specific logic level at a specific time. For this [TBJ] uses a CD4017 decade counter. A network of diodes grounds half of the output lines based on the flip-flop that controls direction. Our friend the 555 timer provides a clock for the circuit, keeping everything moving at a predefined rate. Check out the video after the break for an explanation and demonstration.

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Minecraft Is Now A 3d Design Tool

July 7, 2011 by Brian Benchoff 19 Comments

[Cody Sumter] and [Jason Boggess] are students at the MIT Media Lab, and they just came up with Minecraft.Print(), an attempt to create a bridge between Minecraft and the real world via 3D Printers.

The print is first prepared by placing obsidian, diamond, gold, and iron blocks on opposite corners of the model in Minecraft. From there, a Python script takes over and parses the world map to generate an .STL file for a RepRap or MakerBot.

So far, [Cody] and [Jason] have printed a few Companion Cubes and the model of the Enterprise D. We’re pretty impressed with the resolution of the prints, especially considering the original model is voxelated. The prints look very nice, and right now we really want to print out all the cool stuff we’ve seen, like Isengard, gigantic CPU, or maybe a Minecraft 3D printer.

Minecraft.Print() sure is a nice program [Cody] and [Jason] have there. It would be a shame if anything happened to it. Check out a video demo after the break.

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