Supercon 2024: Quick High-Feature Boards With The Circuit Graver

These days, if you want to build something with modern chips and components, you probably want a custom PCB. It lets you build a neat and compact project that has a certain level of tidiness and robustness that you can’t get with a breadboard or protoboard. The only problem is that ordering PCBs takes time, and it’s easy to grow tired of shipping delays when you don’t live in the shadow of the Shenzhen board houses.

[Zach Fredin] doesn’t suffer this problem, himself. He’s whipping up high-feature PCBs at home with speed and efficiency that any maker would envy. At the 2024 Hackaday Supercon, he was kind enough to give a talk to explain the great engineering value provided by the Circuit Graver.

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Supercon 2024: Rethinking Body Art With LEDs

Tattoos. Body paint. Henna. All these are popular kinds of body art with varying histories and cultural connotations, many going back centuries or even longer. They all have something in common, though—they all change how the body reflects light back to the viewer. What if, instead, body art could shine a light of its very own?

This is the precise topic which [Katherine Connell] came to discuss at the 2024 Hackaday Supercon. Her talk concerns rethinking body art with the use of light emitting diodes—and is both thoroughly modern and aesthetically compelling. Beyond that, it’s an engineering development story with liquid metal and cutting-edge batteries that you simply don’t want to miss!

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Philadelphia Maker Faire Returns This Weekend

While there’s still a vaguely robot-shaped hole in our heart from the loss of the New York World Maker Faire, we do take comfort in the fact that smaller Maker Faire events are still happening all over the world, and some of them have managed to gain quite a bit of momentum over the last few years.

If you’re in the Northeast US, the Philadelphia Maker Faire is your best bet to scratch that peculiar itch that only seems to respond to a healthy blend of art, technology, and the occasional flamethrower. It will be returning to the Cherry Street Pier this Sunday, April 6th, and pay-what-you-can tickets are on sale now. The organizers encourage each attendee to only pay what they are able to afford, with several options ranging from zero to the $25 supporter level.

A look through the exhibits shows the sort of eclectic mix one would expect from a Maker Faire. Where else could you practice picking locks, learn how biodiesel is made, see a display of kinetic sculptures, and stitch together a felt plush monster, all under one roof?

There’s even a few projects on the list that regular Hackaday readers may recognize, such as the ultra-portable Positron 3D printer and the DirectTV dish turned backyard radio telescope built by Professor James Aguirre.

We’ve made the trip to the Philadelphia Maker Faire several times since its inception in 2019, and although it had the misfortune of starting right before COVID-19 came along and screwed up all of our carefully laid plans, the event has managed to find a foothold and continues to grow each year.

Supercon 2024: Yes, You Can Use The Controller Area Network Outside Of Cars

Ah, the CAN bus. It’s become a communication standard in the automotive world, found in a huge swathe of cars built from the mid-1990s onwards. You’ll also find it in aircraft, ships, and the vast majority of modern tractors and associated farm machines, too.

As far as [Randy Glenn] is concerned, though, the CAN bus doesn’t have to be limited to these contexts. It can be useful far beyond its traditional applications with just about any hardware platform you care to use! He came down to tell us all about it at the 2024 Hackaday Supercon.

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Supercon 2024: A New World Of Full-Color PCBs

Printed circuit boards were once so simple. One or two layers of copper etched on a rectangular fiberglass substrate, with a few holes drilled in key locations so components could be soldered into place. They were functional objects, nothing more—built only for the sake of the circuit itself.

Fast forward to today, and so much has changed. Boards sprout so many layers, often more than 10, and all kinds of fancy geometric features for purposes both practical and pretty. But what catches they eye more than that, other than rich, saturated color? [Joseph Long] came to the 2024 Hackaday Supercon to educate us on the new world of full color PCBs.

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Supercon 2024: Killing Mosquitoes With Freaking Drones, And Sonar

Suppose that you want to get rid of a whole lot of mosquitoes with a quadcopter drone by chopping them up in the rotor blades. If you had really good eyesight and pretty amazing piloting skills, you could maybe fly the drone yourself, but honestly this looks like it should be automated. [Alex Toussaint] took us on a tour of how far he has gotten toward that goal in his amazingly broad-ranging 2024 Superconference talk. (Embedded below.)

The end result is an amazing 380-element phased sonar array that allows him to detect the location of mosquitoes in mid-air, identifying them by their particular micro-doppler return signature. It’s an amazing gadget called LeSonar2, that he has open-sourced, and that doubtless has many other applications at the tweak of an algorithm.

Rolling back in time a little bit, the talk starts off with [Alex]’s thoughts about self-guiding drones in general. For obstacle avoidance, you might think of using a camera, but they can be heavy and require a lot of expensive computation. [Alex] favored ultrasonic range finding. But then an array of ultrasonic range finders could locate smaller objects and more precisely than the single ranger that you probably have in mind. This got [Alex] into beamforming and he built an early prototype, which we’ve actually covered in the past. If you’re into this sort of thing, the talk contains a very nice description of the necessary DSP.

[Alex]’s big breakthrough, though, came with shrinking down the ultrasonic receivers. The angular resolution that you can resolve with a beam-forming array is limited by the distance between the microphone elements, and traditional ultrasonic devices like we use in cars are kinda bulky. So here comes a hack: the TDK T3902 MEMS microphones work just fine up into the ultrasound range, even though they’re designed for human hearing. Combining 380 of these in a very tightly packed array, and pushing all of their parallel data into an FPGA for computation, lead to the LeSonar2. Bigger transducers put out ultrasound pulses, the FPGA does some very intense filtering and combining of the output of each microphone, and the resulting 3D range data is sent out over USB.

After a marvelous demo of the device, we get to the end-game application: finding and identifying mosquitoes in mid-air. If you don’t want to kill flies, wasps, bees, or other useful pollinators while eradicating the tiny little bloodsuckers that are the drone’s target, you need to be able to not only locate bugs, but discriminate mosquitoes from the others.

For this, he uses the micro-doppler signatures that the different wing beats of the various insects put out. Wasps have a very wide-band doppler echo – their relatively long and thin wings are moving slower at the roots than at the tips. Flies, on the other hand, have stubbier wings, and emit a tighter echo signal. The mosquito signal is even tighter.

If you told us that you could use sonar to detect mosquitoes at a distance of a few meters, much less locate them and differentiate them from their other insect brethren, we would have thought that it was impossible. But [Alex] and his team are building these devices, and you can even build one yourself if you want. So watch the talk, learn about phased arrays, and start daydreaming about what you would use something like this for.

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Thanks For Hackaday Europe!

We just got back from Hackaday Europe last weekend, and we’re still coming down off the high. It was great to be surrounded by so many crazy, bright, and crazy-bright folks all sharing what they are pouring their creative energy into. The talks were great, and the discussions and impromptu collaborations have added dramatically to our stack of to-do projects. (Thanks?) Badges were hacked, stories were shared, and a good time was had by all.

At the event, we were approached by someone who wanted to know if we could replicate something like Hackaday Europe in a different location, one where there just isn’t as vibrant a hacking scene. And the answer, of course, was maybe, but probably not.

It’s not that we don’t try to put on a good show, bring along fun schwag, and schedule up a nice location. But it’s the crowd of people who attend who make a Hackaday event a Hackaday event. Without you all, it just wouldn’t work.

So in that spirit, thanks to everyone who attended, and who brought along their passions and projects! It was great to see you all, and we’ll do it again soon.