RGB Laser Projector Is A Jaw-dropping Build

November 10, 2011 by Mike Szczys 45 Comments

We can think of no better way to describe this laser projector project than Epic. [C4r0] is a student at Gdansk University of Technology and he’s been working on this projector for at least a couple of years. It uses several different laser diodes pulled out of DVD burners, Blu-Ray drives, and entertainment equipment (the green diode is from a disco laser).

In order to direct the beams he built a series of brackets that hold dichroic filters which reflect some wavelengths of light while allowing others to pass straight through. Each diode also needs a driver, most of which he built from scratch. And once the hardware has been designed and tested, what does one do with it? If you’re [C4r0] you build it into a money case with professional-looking results.

Don’t miss the video demo after the break. And make sure you have a rag ready to wipe up the drool before you look at his forum post linked above.

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Google Hangout Laser Turret

November 7, 2011 by Brian Benchoff 13 Comments

The guys from the House4Hack hackerspace in Johannesburg won the 2011 Google+ Hackathon with their Friggin’ Laser Turret. The build started off as a remote-controlled webcam that can be controlled by anyone in a Google+ hangout. On a whim, the team decided to add a laser to the build because lasers are awesome.

The inspiration for the build was to have a Google+ hangout available whenever someone is at the hackerspace. If a guest can’t grace the team with their physical presence, at least they can be there virtually. The camera is controlled by an Arduino running a bog-standard servo library implementation. The Arduino is connected to a laptop over a serial connection and is able to move left and right. To spice things up a little, the team added a 25mA laser diode to the build controlled from a digital output on the Arduino.

For winning the Jo’burg Google+ Hackathon, the guys scored themselves a Samsung Galaxy S II phone. Not a bad prize for building something cool. Check out the demo of the friggin’ laser turret after the break.

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Laser Level Tripod Made From Recycled Parts

October 14, 2011 by Mike Nathan 6 Comments

laser_level_tripod

[msuzuki777] is a self-proclaimed “Lazy Old Geek” with way too much free time on his hands. He recently picked up a laser cross and figured that he would use some of that time to make a laser tripod for various projects around the house.

He pulled out an old camera tripod, and modified an unused CD jewel case so that it could be screwed onto the traditional camera mount. He added three bolts to the platform, on which he mounted another CD case, letting him adjust both the laser platform as well as the tripod.

He put together a simple power supply for the laser, and then mounted it on a pair of CDs sandwiched on top of one another. The CD platform was then popped onto the guts of an old CD player, allowing him to spin his laser pointer in any direction without having to re-level it.

The laser cross tripod certainly looks a bit complicated, but [msuzuki777] says it works a treat, allowing him to easily hang pictures and the like. He also mentions that he wants to throw an Arduino at it to automate the leveling process, which is something we’d love to see.

3D-printable Laser Cutter

September 20, 2011 by Brian Benchoff 21 Comments

[peter] send in a reprappable laser cutter that he’s been working on. Even though he’s still having some problems with the accuracy of the beam over the entire square meter bed, it’s still an amazing build.

The build started off with a bunch of t-slot aluminum extrusions. After taking delivery of an absurdly large package containing a CO2 laser tube, [peter] started working on attaching motors to the axes. The optics travel the solid rods on pillow block bearings driven by the age-old stepper motor & timing belt drive.

The 1-square-meter of cut area on this machine is enormous for a homebrew laser cutter. [peter] discovered that once the necessary components are in place, it’s really how much aluminum you’d like to buy that becomes the limiting factor for the cut area. [peter] put the files for the 3D-printed carriages, brackets and mounts up on Thingiverse in the hopes his design can be improved by others.

Laser Light Show Comes To Life From The Junk Bin

September 20, 2011 by Mike Szczys 6 Comments

In a project that only spanned about three weeks [Lars] built this laser light show projector using parts scavenged from his junk bin. We’ve seen the concept many times before, all you need is a laser source and two mirrors mounted on a spinning bases. The laser diode for this project was pulled from a recordable DVD player. That beam passes through the optics from a laser printer to give it the focus necessary to get a good projected image.

[Lars] played around with the mirror angles until he achieved just the right look. The first mirror is mounted about 4 degrees from being flat with its motorized base; the second is off by about 6 degrees. This introduces slight oscillation in the beam direction when the motors are spinning. By adjusting the speed of each motor you get different patterns. Adjustments are happening completely at random thanks to the BasicStamp2 microcontroller which hadn’t been used in years. Fifteen lines of code were all it took.

Want a laser that’s not controlled at random? Check out this addressable galvanometer-based show.

A Laser Cutter Challenge

September 14, 2011 by Brian Benchoff 14 Comments

When the Louisville hackerspace LVL1 was discussing the purchase of a new laser cutter, a member said, “I could build one before you get around to buying one.” The gauntlet was thrown down, a challenge was set, and the race was on to build a tiny laser cutter before the hackerspace took delivery of their new laser cutter.

The mechanical aspect of the build is fairly simple. The X axis is simply a stepper motor, threaded rod and laser module mounted on a carriage. This carriage moves along the Y axis with the help of two stepper motors for either side. Everything was mounted on more perfboard than reason would suggest.

For the electronics of the project, three motor drivers were made with a few logic chips and the laser firing relay was stolen from test equipment developed for LVL1’s trans-Atlantic balloon build. Motor and laser control was handled by an Arduino to keep the build simple because the contest was over after the first laser was finished cutting a square.

LVL1 is now working on a second version of the winner of the laser cutter challenge. They’re planning on a touchscreen interface that will cut a plastic blank about the size of a credit card. We can’t wait to see the results of that build.

Digging Deep Into The Neato’s LIDAR Module

September 12, 2011 by Mike Szczys 25 Comments

[Hash] is going to great lengths to learn about the parts used in his Neato XV-11 LIDAR (dead link; Internet Archive). We looked in on his work with the XV-11 platform recently, where he used the dust bin of the vacuum as a modular hardware housing. This hack is a hardware exploration aimed at figuring out how an equivalent open hardware version can be built.

The LIDAR module is made of two big chunks; the laser and optic assembly, and the sensor board seen above. [Hash] put it under the microscope for a better look at the line scan imager. The magnification helped him find the company name on the die, this particular part is manufactured by Panavision. He figured out the actual model by counting the bonding wires and pixels in between them to get a pretty good guess at the resolution. He’s pretty sure it’s a DLIS-2K and links to an app note and the datasheet in his post. The chip to the right of the sensor is a TI digital signal processor.

Putting it back together may prove difficult because it will be impossible to realign the optics exactly as they were–the module will need to be recalibrated. [Hash] plans to investigate how the calibration routines work and he’ll post anything that he finds. Check out his description of the tear down in the video after the break.

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