acetylene

3 Articles

Desert Island Acetylene From Seashells And Driftwood

November 15, 2024 by 34 Comments

[MacGyver] would be proud of [Hyperspace Pirate]’s rough and ready method of producing acetylene gas from seashells and driftwood.

Acetylene, made by decomposing calcium carbide with water, is a vitally important industrial gas. Not only as a precursor in many chemical processes, but also as the fuel for the famous “blue wrench,” a tool without which auto mechanics working in the Rust Belt would be reduced to tears. To avoid this, [Hyperspace Pirate] started by beachcombing for the raw materials: shells to make calcium oxide and wood to make charcoal. Charcoal is pretty easy; you just cook chunks of wood in a reducing environment to drive off everything but the carbon. Making calcium oxide from the calcium carbonate in the shells isn’t much harder, with ground seashells heated in a propane-fired furnace to release carbon dioxide.

With the raw ingredients in hand, things get a little tricky. Making calcium carbide requires a lot of heat, far more than a simple propane burner can provide. [Hyperspace Pirate] decided to go with an electric arc furnace, to which end he cannibalized a 120 V to 240 V step-up converter for its toroidal transformer, which with a few extra windings provided the needed current to run an arc through carbon electrodes. This generated the needed heat, and then some, as the ceramic firebrick he was using to contain the inferno melted. After rewinding the melted secondary windings on his makeshift transformer and switching to a stainless steel crucible, he was able to make enough calcium carbide to generate an impressive amount of acetylene. The video below documents the process and the sooty results, as well as details a little of the excitement that metal acetylides offer.

For more about acetylene and its many uses, [This Old Tony] has you covered.

Continue reading “Desert Island Acetylene From Seashells And Driftwood” →

Explosive New Process Produces Graphene By The Gram

February 14, 2017 by 45 Comments

You say you need some graphene so you can invent the Next Big Thing, but you can’t be bothered with processes that yield a few measly milligrams of the precious stuff. Luckily for you there’s a new method for producing gram quantities of graphene. Perhaps unluckily, it requires building a controlled fuel-air bomb.

Graphene is all the rage today, promising to revolutionize everything from batteries to supercapacitors to semiconductors. A molecularly-2D surface with unique properties, graphene can be made in very small quantities with such tedious methods as pulling flakes of the stuff off graphite lumps with Scotch tape. Slightly less ad hoc methods involve lasers, microwaves, or high temperatures and nasty chemicals. But all of these methods are batch methods that produce vanishingly small amounts of the stuff.

The method [Chris Sorenson] et al of Kansas State University developed, which involves detonating acetylene and oxygen in a sturdy pressure vessel with a spark plug, can produce grams of graphene at a go. And what’s more, as their patent application makes clear, the method is amenable to a continuous production process using essentially an acetylene-fueled internal combustion engine.

While we can’t encourage our readers to build an acetylene bomb in the garage, the process is so simple that it would be easily replicated. We wonder how far down it could scale for safety and still produce graphene. Obviously, be careful if you choose to replicate this experiment. If you don’t like explosions and can source some soybean oil and nickel foil, maybe try this method instead. Then you’ll have something to mix with your Silly Putty.

Continue reading “Explosive New Process Produces Graphene By The Gram” →

Fun With Fire: Oxy-Acetylene Basics

November 14, 2016 by 30 Comments

If generations of Hollywood heist films have taught us anything, it’s that knocking off a bank vault is pretty easy. It usually starts with a guy and a stethoscope, but that never works, so the bad guys break out the cutting torch and burn their way in. But knowing how to harness that raw power means you’ve got to learn the basics of oxy-acetylene, and [This Old Tony]’s new video will get your life of crime off on the right foot.

In another well-produced video, [Tony] goes into quite a bit of detail on the mysteries of oxygen and acetylene and how to handle them without blowing yourself up. He starts with a tour of the equipment, including an interesting look at the internals of an acetylene tank — turns out the gas is stored dissolved in acetone in a porous matrix inside the tank. Working up the hoses, he covers the all-important flashback arrestors, the different styles of torches, and even the stoichiometry of hydrocarbon combustion and how adjusting the oxygen flow results in different flame types for different jobs. He shows how oxy-acetylene welding can be the poor man’s TIG, and finally satisfies that destructive urge by slicing through a piece of 3/8″ steel in under six seconds.

We’ve always wanted a decent oxy-acetylene rig, and [Tony] has convinced us that this is yet another must-have for the shop. There’s just so much you can do with them, not least of which is unsticking corroded fasteners. But if a blue wrench is out of your price range and you still want to stick metal together, you’ll want to learn how to braze aluminum with a propane torch.

Continue reading “Fun With Fire: Oxy-Acetylene Basics” →