Generator Runs On Natural Gas With Field Expedient Tip

Many small gasoline engines can be safely modified to run on natural gas or propane with a kit that replaces the carburetor and adds a regulator, providing a reliable alternative fuel source in the event that gasoline is difficult to obtain in an emergency situation. This seat of the pants hack by [HowToLou] is definitively not the safe way to run your generator on natural gas, but if you ever find yourself in a situation where getting the power back on might be a literal matter of life or death, it’s a tip worth keeping in mind.

The basic idea here is that you feed natural gas (though propane should also work) directly into the engine’s intake by way of a hose attached to the air filter box. While cranking the engine, a valve on the gas line is used to manually adjust the air–fuel mixture until it fires up. It’s an extremely simple hack that, in a pinch, you can pull off with the parts on hand. But as you might expect, that simplicity comes at a cost.

There are a few big problems with this approach, but certainly the major one is that there’s nothing to cut off the flow of gas when the engine stops running. So if the generator stalls or you just forget to close the valve after you shut it down, there’s the potential for a very dangerous situation. Additionally, the manual gas valve will be at odds with a generator that automatically throttles up and down based on load. Though to be fair, there are certainly generators out there that simply run the engine flat-out the whole time.

Much like his DIY generator interlock plate that we covered last month, we imagine this project may rub some folks in the wrong way. Admittedly, this isn’t a modification that you should take lightly and certainly not something you’d want to rely on for long-term use. But as the recent situation in Texas has reminded us, drastic times can occasionally call for drastic measures.

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The Hydrogen Economy May Be Coming Through Your Cooker

About an hour’s drive from where this is being written there is a car plant, and as you drive past its entrance you may notice an unobtrusive sign and an extra lane with the cryptic road marking “H2”. The factory is the Honda plant at Swindon, it produces some of Europe’s supply of Civics, and the lane on the road leads to one of the UK or indeed the world’s very few public hydrogen filling stations. Honda are one of a select group of manufacturers who have placed a bet on a future for environmentally sustainable motoring that lies with hydrogen fuel cell technologies.

The hydrogen-powered Honda Clarity FCV, a car most of us will probably never see. Lcaa9 [CC BY-SA 4.0].
The hydrogen-powered Honda Clarity FCV, a car most of us will probably never see. Lcaa9 [CC BY-SA 4.0].
The trouble for Honda and the others is that if you have seen a Honda Clarity FCV or indeed any hydrogen powered car on the road anywhere in the world then you are among a relatively small group of people. Without a comprehensive network of hydrogen filling stations such as the one in Swindon there is little incentive to buy a hydrogen car, and of course without the cars on the road there is little incentive for the fuel companies to invest in hydrogen generating infrastructure such as the ITM Power electrolysis units that seem to drive so many of the existing installations. By comparison an electric car is a much safer bet; while the charging point network doesn’t rival the gasoline filling station network there are enough to service the electric motorist and a slow charge can be found from most domestic supplies. Continue reading “The Hydrogen Economy May Be Coming Through Your Cooker”

Impressive Custom Built Blacksmith’s Forge

[EssentialCraftsman] is relatively new to YouTube, but he’s already put out some impressive videos. We really enjoyed an episode dedicated to a fixture in his shop, his large custom blacksmith’s forge.

The forge is a custom cast vault of refractory that sits on a platter of fire bricks suspended on a heavy-duty rotating frame. Two forced air natural gas burner provide the heat.  The frame is plasma CNC cut steel welded together.

A lot of technical challenges had to be solved. How does one hold a couple hundred pound piece of refractory in such a way that it can be lifted, especially when any steel parts exposed to the heat of the forge would become plastic and fail? When the forge turns off, how do you keep the hot air in the forge from rising into the blowers and melting them? There were many more.

We were really impressed by the polished final appearance of the forge, and the cleverness of its design. Everything is well thought out, and you can even increase the height of the forge by propping it up on more fire bricks. We hope [EssentialCraftsman] will continue to produce such high quality videos. We also enjoyed his episode on Anvils as well as a weirdly informative tirade on which shape of stake (round or square) to use when laying out concrete jobs. Videos after the break.

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Charting The Efficiencies Of Boiling Water

Water takes a lot of energy to heat up. If you’d like evidence of this, simply jump into a 50° F swimming pool on Memorial Day. Despite the difficulty of heating water, that simple act accounts for a lot of industrial processes. From cooking a steak to running a nuclear reactor, there isn’t much that doesn’t involve heating water.

[Tom Murphy], Physics prof at UCSD decided to test out exactly how efficiently he could boil water. Armed with a gas stove, electric kettle, microwave, and a neat laser pointer/photodiode setup on his gas meter to measure consumption, he calculated exactly how much energy he was using to make a cup of tea.

The final numbers from [Tom]’s experiment revealed that a gas stove – using a pot with and without a lid on large and small burners – was about 20% efficient. A gas-powered hot water heater was much better at 55% efficiency, but the microwave and electric kettle had a miserable efficiencies of around 15 and 25%, respectively. There is a reason for the terrible inefficiency of using electricity to heat water; if only the power from the wall is considered, the electric kettle put 80% of energy consumed directly into the water. Because the electricity has to come from somewhere, usually a fossil-fueled power plant that operates at around 30% efficiency, the electric kettle method of turning dinosaurs into hot water is only about 25% efficient.

The take-home from this is there’s a lot of power being wasted every time you run a bath, make some coffee, or wash the dishes. We would all do better by decreasing how much energy we use, much like [Tom]’s efforts in using 5 times less power than his neighbor. Awesome job, [Tom].

War Monument Hacking


[Timo] tipped us off about a War Monument that has been… upgraded. The story starts when a monument was erected in Cherkassy, Ukraine to commemorate the ultimate sacrifice that was made by Russian soldiers during World War II. The huge statue and expansive plaza were capped off by an eternal flame. Unfortunately, when the Soviet Block broke up, the natural gas that had been provided by the government became a luxury so the flame was extinguished.

The eternal flame sat unlit, a sad commentary to the remembrance of the dead. But how to fix this issue? As cell phone companies came into the area, a need for cell phone towers arose. At some point a solution was reached; a cell phone tower was built in the bowl of the eternal flame and then wrapped with an LED marquee. The marquee now displays the image of a flame in perpetuity.

We’re not quite sure what to think about this. After some adjustment, the substitution of LEDs for flames will probably become accepted. The monument is now providing a useful purpose for the living, and once again shows a flame. We think that having something there showing that the memory is still alive is much better than the message an unkempt derelict sends.