A Lasercut ATX Case For Your Next Desktop Rig

March 17, 2019 by Lewin Day 36 Comments

Case modding exploded in the late 1990s, as computer enthusiasts the world over grew tired of the beige box and took matters into their own hands. The movement began with custom paints and finishes on existing cases, with competitions and bragging rights then taking over to further push the state of the art. It’s one thing to mod a case, however, and another to build one entirely from scratch. [Wesley]’s lasercut case build is an excellent example of the latter.

The build is designed for the ATX form factor, making it suitable for regular desktop computer parts. There are provisions for 3.5 and 2.5 inch drives, as well as a standard ATX PSU and provisions for case fans. The large lasercut panels are supplemented by some 3D printed parts, and the usual metric M3 hardware used with the ATX standard.

It’s a tidy build you can replicate yourself, with the parts available on Thingiverse for your making pleasure. [Wesley]’s build is resplendent in orange, but we’d also love to see an all-transparent build with blinding LED light effects. If you build it, you know where to send it.

Of course, if you’re looking for something more compact, you could always build the whole computer inside the power supply.

Modder Puts Computer Inside A Power Supply

November 24, 2017 by Anool Mahidharia 15 Comments

When building a custom computer rig, most people put the SMPS power supply inside the computer case. [James] a.k.a [Aibohphobia] a.k.a [fearofpalindromes] turned it inside out, and built the STX160.0 – a full-fledged gaming computer stuffed inside a ATX power supply enclosure. While Small Form Factor (SFF) computers are nothing new, his build packs a powerful punch in a small enclosure and is a great example of computer modding, hacker ingenuity and engineering. The finished computer uses a Mini-ITX form factor motherboard with Intel i5 6500T quad-core 2.2GHz processor, EVGA GTX 1060 SC graphics card, 16GB DDR4 RAM, 250GB SSD, WiFi card and two USB ports — all powered from a 160 W AC-DC converter. Its external dimensions are the same as an ATX-EPS power supply at 150 L x 86 H x 230 D mm. The STX160.0 is mains utility powered and not from an external brick, which [James] feels would have been cheating.

For those who would like a quick, TL;DR pictorial review, head over to his photo album on Imgur first, to feast on pictures of the completed computer and its innards. But the Devil is in the details, so check out the forum thread for a ton of interesting build information, component sources, tricks and trivia. For example, to connect the graphics card to the motherboard, he used a “M.2 to powered PCIe x4 adapter” coupled with a flexible cable extender from a quaint company called Adex Electronics who still prefer to do business the old-fashioned way and whose website might remind you of the days when Netscape Navigator was the dominant browser.

As a benchmark, [James] posts that “with the cover panel on, at full load (Prime95 Blend @ 2 threads and FurMark 1080p 4x AA) the CPU is around 65°C with the CPU fan going at 1700RPM, and the GPU is at 64°C at 48% fan speed.” Fairly impressive for what could be passed off at first glance as a power supply.

The two really interesting take away’s for us in this project are his meticulous research to find specific parts that met his requirements from among the vast number of available choices. The second is his extremely detailed notes on designing the custom enclosure for this project and make it DFM (design for manufacturing) friendly so it could be mass-produced – just take a look at his “Table of Contents” for a taste of the amount of ground he is covering. If you are interested in custom builds and computer modding, there is a huge amount of useful information embedded in there for you.

Thanks to [Arsenio Dev‏] who posted a link to this hilarious thread on Reddit discussing the STX160.0. Check out a full teardown and review of the STX160.0 by [Not for Concentrate] in the video after the break.

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The Improved Luggable PC

April 14, 2017 by Brian Benchoff 40 Comments

There are exactly two types of personal computers available today. If you need a lot of horsepower, a powerful GPU, or a full-power CPU, you’re going to end up with a desktop. If you need something portable, you’re getting a laptop with a wimpy CPU and an underpowered GPU. Historically, there has been a third type of PC, the luggable. The luggable is a desktop PC crammed into a case that makes it slightly more portable than a desktop and a monitor. You cannot buy a luggable PC case right now. They simply do not exist as a commercial product you can shove your own hardware into. This is a form factor an entire industry forgot.

Now there’s a DIY luggable PC. This project from [Roger] packs a standard ATX motherboard, a full-size GPU, a full-size power supply, and everything else that makes a desktop PC powerful into a case that can be stored in an overhead bin.

[Roger] has been working on this project for a while, and it was featured on Hackaday back when it looked like a RepRap Mendel. There have been some significant improvements over the earlier iterations of this project, including a very, very cool hinge mechanism that allows the display to fold in when the computer isn’t being used. It’s a mechanical wonder that prevents scratches. Neat. The rest of the case is constructed out of 2020 aluminum extrusion, and about a one kilogram spool of filament.

Since this is a portable case, there are a few compromises. There are no 5.25″ bays, no 3.5″ bays, and few 2.5″ bays. M.2 SSDs and USB-powered CD drives exist, so this isn’t a big deal.

This is a truly fantastic case in a form factor you can’t buy anywhere else. If you have a spare monitor and a bit of extrusion sitting around, this is one to build yourself.

The DIY Luggable PC

January 28, 2017 by Brian Benchoff 57 Comments

If you haven’t gone laptop shopping recently, you’re in for a big shock when you do. Recent consumer laptops are thin, powerful, surprisingly inexpensive, and Apple’s latest MacBook Pros even have a fantastic ‘Touch Bar’ – a touch-sensitive OLED display where the function keys should be. The greatest laptops ever made are available right now, and they don’t cost much, either.

Unfortunately, the laptop as a platform is inherently a compromise. If you want a discrete CPU, or if you simply want to choose your own parts, you’re relegated to a desktop build. The middle ground between extensibility and portability isn’t really covered by case manufacturers, and even the rare ‘LAN party’ cases rarely have a handle.

[Roger] is taking steps to solve this problem. He’s designed a 3D printable luggable PC. Yes, now you can have a GTX 1080 and a 22-core Xeon in a form factor you can carry around. It’ll fit in the overhead bin on your next flight, and yes, the monitor is included.

The construction of this DIY luggable PC should be familiar to anyone who built a 3D printer in 2011. It’s made out of threaded rods, with brackets for an LCD panel, ATX power supply, motherboard, and SSDs. Since this is effectively a modular system, you can load this case up with hardware. The included monitor in [Roger]’s build is taken from an old laptop and driven through an eBay “LCD Controller Board”.

While a luggable PC might be a very niche use case, it is still one that’s vastly underserved. I recently built a new battlestation, and after searching for a case like this for a few months, I eventually gave up, caved in, and bought whatever Linus told me to buy. You simply cannot buy an ATX case that has a monitor bolted to the side, and [Roger]’s build is the first DIY solution we’ve seen.

All the files to replicate this project are linked to on the [Roger]’s Hackaday.io project, and this would be an excellent basis for a community-based project to build an Open Hardware luggable PC enclosure. A few days ago, [Roger] brought this PC out to the Hackaday LA January meetup. He brought to the meetup on the train, providing more than enough evidence this is a truly portable PC. Check out the pics from the meetup below.