Motors Make The Best Knobs With SimpleFOC

October 9, 2025 by Tyler August 17 Comments

The worst thing about a volume knob is that, having connected it to a computer, it might be wrong: if you’ve manually altered the volume settings somewhere else, the knob’s reading won’t be correct. [I Got Distracted] has a quick tutorial on YouTube showing how to use a BLDC, a hall effect sensor, Pi Pico and the SimpleFOC library to make a knob with active haptic feedback and positioning.

We covered the SimpleFOC library a few years ago, but in case you missed it, it’s, well, a simple library for FOC on all of our favorite microcontrollers, from Arduino to ESP to Pico. FOC stands for field-oriented control, which is a particular way of providing smooth, precise control to BLDCs. (That’s a BrushLess DC motor, if the slightly-odd acronym is new to you.) [I Got Distracted] explains exactly how that works, and shows us just how simple the SimpleFOC project is to use in this video. Why, they even produce their own motor controllers, for a fully-integrated experience. (You aren’t restricted to that hardware, but it certainly does make things easy.)

The haptic feedback and self-dialing knob make for an easy introductory project, but seeing how quick it hacks together, you can doubtless think of other possibilities. The SimpleFOC controller used in this video is limited to relatively small motors, but if you want to drive hundreds of kilowatts through open source hardware, we’ve covered that, too.

Arguably, using a motor as a knob isn’t within the design spec, and so could almost qualify for our ongoing Component Abuse Challenge, had [I Got Distracted] thought to enter.

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CCCamp: 5,000 Hackers Out Standing In Their Field

August 30, 2019 by Elliot Williams 12 Comments

What do hackers do on vacation? What do hackers do whenever they have free time? What do you love to do? That’s right. But how much more fun would it be if you could get together with 5,000 other hackers, share your crazy projects and ideas, eat, drink, dance, swim, and camp out all together for five days, naturally with power and Internet? That’s the idea of the Chaos Communication Camp, and it’s a once-in-four-years highlight of hacker life.

Held not too far outside of Berlin, the Camp draws heavily on hackers from Europe and the UK, but American hackers have been part of the scene since almost the beginning. (And Camp played an important role in the new-wave hackerspaces in the US, but that’s another story.) It’s one thing to meet up with the folks in your local hackerspace and work together on a project or brainstorm the next one, but it’s entirely a different thing when you’re drawing on hackers from all over the world. There was certainly more to see and do at Camp than you could in a month, not to mention in only five days, and this could be overwhelming. But if you dig in, the sense of community that came from shared effort and shared interests was the real take-home. And nearly everything at Camp should have its own article on Hackaday.

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Open Source High Power EV Motor Controller

September 11, 2017 by Anool Mahidharia 34 Comments

For anyone with interest in electric vehicles, especially drives and control systems for EV’s, the Endless-Sphere forum is the place to frequent. It’s full of some amazing projects covering electric skateboards to cars and everything in between. [Marcos Chaparro] recently posted details of his controller project — the VESC-controller, an open source controller capable of driving motors up to 200 hp.

[Marcos]’s controller is a fork of the VESC by [Benjamin Vedder] who has an almost cult following among the forum for “creating something that all DIY electric skateboard builders have been longing for, an open source, highly programmable, high voltage, reliable speed controller to use in DIY eboard projects”. We’ve covered several VESC projects here at Hackaday.

While [Vedder]’s controller is aimed at low power applications such as skate board motors, [Marcos]’s version amps it up several notches. It uses 600 V 600 A IGBT modules and 460 A current sensors capable of powering BLDC motors up to 150 kW. Since the control logic is seperated from the gate drivers and IGBT’s, it’s possible to adapt it for high power applications. All design files are available on the Github repository. The feature list of this amazing build is so long, it’s best to head over to the forum to check out the nitty-gritty details. And [Marcos] is already thinking about removing all the analog sensing in favour of using voltage and current sensors with digital outputs for the next revision. He reckons using a FPGA plus flash memory can replace a big chunk of the analog parts from the bill of materials. This would eliminate tolerance, drift and noise issues associated with the analog parts.

[Marcos] is also working on refining a reference design for a power interface board that includes gate drivers, power mosfets, DC link and differential voltage/current sensing. Design files for this interface board are available from his GitHub repo too. According to [Marcos], with better sensors and a beefier power stage, the same control board should work for motors in excess of 500 hp. Check out the video after the break showing the VESC-controller being put through its paces for an initial trial.

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