railroad

31 Articles

3D Print Train Wheels For Garden Railway

February 18, 2024 by 15 Comments

There’s something magical about a train, whether you call it a railway or a railroad, plenty of us have hankered after our own little piece of line on which to shunt wagons or chuff around our domain. Envy [Otis Rowell] then, because he’s made himself a garden railway with the laudable purpose of moving wood pellets for his heating. A mere garden railway may be cool but it’s not in itself special, so the reason we’re featuring it here comes from something else. He’s making his rail wheels by 3D printing them with a normal printer.

It’s important to understand that these wheels are not for a high-speed mainline express freight train but for a small flat car designed to carry a modest tub of pellets, thus they are less in need of high strength than their full-size cousins. But even a small car on garden railway-sized aluminum rails can exert significant force, so we would be fascinated to see how well these do. The write-up is a work in progress as this article is being written so we know there’s more to come, but there’s no harm in speculating as to how a better 3D-printed wheel might be made. We would be particularly curious for example as to whether a novel slicing regime could be used to make a stronger wheel.

If backyard railways interest you, it’s not the first time we’ve seen one.

Retrotechtacular: The Fell Locomotive

January 3, 2024 by 20 Comments

If you were to visit a railway almost anywhere in the world, you would find that unless it was in some way running heritage trains, the locomotives would bear a similarity to each other. Electric traction is the norm, whether it comes from a trackside supply or from a diesel generator. In the middle of the last century, as the industry moved away from steam traction though, this was far from a certainty. Without much in the way of power electronics, it was a challenge to reliably and efficiently control a large traction motor, so there were competing traction schemes using mechanical gearboxes or hydraulic drives. One of these is the subject of an archive film released by the oil company Shell, and it’s a fascinating journey into a technology that might have been.

A model of a gearbox, in black and white.
The Fell differential gearbox.

All diesel locomotive designs struggle with the problem of transmitting the huge torque required to start a fully loaded train at low speeds, and because of the huge force required, it’s impossible to design a locomotive-sized conventional gearbox to do the job in the way it might be managed on a truck. Electric and hydraulic drives exploit the beneficial torque characteristics of electric and hydraulic motors, but the mechanical gearbox isn’t quite done for. The subject of the video is British Rail number 10100, otherwise commonly known as the Fell locomotive, and it was a one-off prototype that took to the rails at the start of the 1950s designed to test a very novel gearbox design.

At the heart of the Fell gearbox is a set of differential gears the same as you’d find in the axle of a car, and in the locomotive they are used to combine the output of more than one engine. The loco had four smaller-than-normal diesel traction motors that could be combined, but even then, it wasn’t done. To achieve variable torque, they employed superchargers driven by a set of even-smaller diesel engines, resulting in an ungainly multi-engined beast but with the desired characteristics for both starting heavy trains and for moving them at high speed. Continue reading “Retrotechtacular: The Fell Locomotive” →

Riding The Rails By Ebike

April 7, 2023 by 41 Comments

As most developed countries around the world continue to modernize their transportation infrastructure with passenger rail, countries in North America have been abandoning railroads for over a century now, assuming that just one more lane will finally solve their traffic problems. Essentially the only upside to the abandonment of railroads has been that it’s possible to build some unique vehicles to explore these tracks and the beautiful yet desolate areas they reach, and [Cam Engineering] is using an ebike to do that along the coast of central California.

Continue reading “Riding The Rails By Ebike” →

Feeling The Heat: Railway Defect Detection

March 28, 2023 by 29 Comments

On the technology spectrum, railroads would certainly seem to skew toward the brutally simplistic side of things. A couple of strips of steel, some wooden ties and gravel ballast to keep everything in place, some rolling stock with flanged wheels on fixed axles, and you’ve got the basics that have been moving freight and passengers since at least the 18th century.

But that basic simplicity belies the true complexity of a railway, where even just keep keeping the trains on the track can be a daunting task. The forces that a fully loaded train can exert on not only the tracks but on itself are hard to get your head around, and the potential for disaster is often only a failed component away. This became painfully evident with the recent Norfolk Southern derailment in East Palestine, Ohio, which resulted in a hazardous materials incident the likes of which no community is ready to deal with.

Given the forces involved, keeping trains on the straight and narrow is no mean feat, and railway designers have come up with a web of sensors and systems to help them with the task of keeping an eye on what’s going on with the rolling stock of a train. Let’s take a look at some of the interesting engineering behind these wayside defect detectors.

Continue reading “Feeling The Heat: Railway Defect Detection” →

Cart Cruises Abandoned California Rail

February 25, 2023 by 20 Comments

Southern California is known for its nearly perfect year-round climate, excellent surf, and extremely high cost of living, but once you get away from the coast things are radically different. Rural California has huge tracts of land run by the Bureau of Land Management (BLM), which is publicly accessible to anyone willing to venture into the deserts. There’s not much in the way of infrastructure out there, but [Ryan] does have a unique way of traveling through it using abandoned railroad lines and this custom rail cart.

The frame of this cart is simple enough, it’s little more than 2×3 framing with a plywood deck. Some extra support is added for the motor mount and for the seating location. It uses slightly longer go-kart axles to accommodate the width of the railroad, and a small six horsepower gas engine with a single gear to power the rear axle. There are no brakes other than the riders’ shoes, and while this all seems straightforward enough the real hack here is [Ryan]’s custom wheels. He found that steel or cast wheels were not particularly comfortable on long journeys so after a few attempts he has come up with a home-built polyurethane wheel which is cast in a mold around a steel go-cart wheel and then trimmed on a lathe.

For pure exploration, there’s almost no better place to go than the American west thanks to all the public BLM land available. In this cart, you can explore long distances using an extremely low-cost method of transportation. We’ve added another video of [Ryan] exploring this area below the break to show the cart being used, too, but if you’d like a more multipurpose vehicle to use on abandoned rail near you, take a look at this bicycle which is converted to operate on the railroad.

Continue reading “Cart Cruises Abandoned California Rail” →

A streamlined black boiler with a headlight at the tip dwarfs the 5th wheel trailer and secondary trailer it is attached to.

Bringing A Steam Train Back From Extinction

October 11, 2022 by 74 Comments

There’s no denying that while railroads have switched to diesel and electric as their primary power sources, there’s a certain allure to the age of steam. With that in mind, a group of Pennsylvania train fans are bringing the alleged fastest steam train back from extinction.

It takes real dedication to build a 428-ton device from scratch, but these rail aficionados seem to have it in spades. Armed only with the original blueprints and a lot of passion, this team has already finished construction of the boiler and nose of the Class T1 replica which is no small feat. This puts the train at approximately 40% complete.

Some changes are planned for the locomotive including a change to fuel oil from coal and replacing the poppet valves prone to failure with camshaft-driven rotary valves. While not original hardware, these changes should make the train more reliable, and bring the world record for the fastest steam locomotive within reach. If the T1 replica can reach the 140 MPH storied of the originals, it will smash the current record of 126 MPH held by a British train, the A4 Mallard, which would be exciting indeed.

Speaking of Pennsylvania and steam, a trip to Scranton is a must for anyone interested in the age of rail.

A Rail Cart For The Space Conscious Passenger

October 8, 2022 by 29 Comments

For those who live in countries where there are plenty of abandoned railways, a popular way to explore them has been by means of home made rail carts. These are usually rudimentary rail trolleys with a small internal combustion engine, and a host of fascinating videos of them can be found online. Such a trolley has one disadvantage though — it’s not the most compact of devices. [Cato] has come up with a rail cart that’s extremely portable by replacing the engine with the guts of a pair of hoverboards.

The chassis of the machine is made from aluminium extrusion, and its deck from plywood. The wheels are the stock hoverboard wheels with flat flanges applied, which while they don’t have the ideal flange profile of a rail wheel are good enough to keep the thing on track. Finally to control the thing a rather stylish little 3D printed single-axis joystick serves as a combined throttle and brake.

Those of us who hail from places where abandoned railways have their track speedily ripped up can only gaze in envy and imagine speeding along the rails on one of these. The build starts with a warning never to use one of these on an active track, but should you wish to drive a real train there are plenty of places to do that.