Daniel Valuch Chats About CERN’s High Caliber Hacking

March 3, 2023 by Tom Nardi 9 Comments

For those of us who like to crawl over complex systems, spending hours or even days getting hardware and software to work in concert, working at places like NASA or CERN seems like a dream job. Imagine having the opportunity to turn a wrench on the Space Shuttle or the Large Hadron Collider (LHC) — not only do you get to spend some quality time with some of the most advanced machines ever produced, you can be secure in the knowledge that your work will further humanity’s scientific understanding of the universe around us.

Or at least, that’s what we assume it must feel like as outsiders. But what about somebody who’s actually lived it? What does an actual employee, somebody who’s had to wake up in the middle of the night because some obscure system has gone haywire and stalled a machine that cost taxpayers $4.75 billion to build, think about working at the European Organization for Nuclear Research? Continue reading “Daniel Valuch Chats About CERN’s High Caliber Hacking” →

Life At CERN Hack Chat

February 27, 2023 by Dan Maloney No comments

Join us on Wednesday, March 1st at noon Pacific for the Life at CERN Hack Chat with Daniel Valuch!

You know the story — work is just…work. The daily grind, the old salt mine, the place where you trade your time and talent for the money you need to do other stuff in the few hours you’re not at work. It’s not the same for everyone, of course, but chances are good that just getting through the day is a familiar enough experience even for someone who’s currently working his or her dream job.

We’re going to go out on a limb here a bit, but it really seems like working at the European Organization for Nuclear Research (CERN), has got to be a dream gig for almost any engineer. CERN is the top place in the world for particle physics research and home to such ludicrously large machines as the famous Large Hadron Collider (LHC). The facilities and instruments at CERN attract tens of thousands of researchers from all over the world every year who produce multiple petabytes of data; perhaps not coincidentally, it’s also the place where Tim Berners Lee invented the World Wide Web. Thanks, Sir Tim!

To say that being an electrical engineer at CERN might be a little like dropping a kid off at a combination candy store/bouncy house/petting zoo is probably not an understatement. When the biggest of Big Science is always on the menu, it must be hard to focus on this cool project or that new instrument. Then again, we’re just guessing — maybe it’s all still “just work.” Luckily, we found someone to ask: Daniel Valuch, currently an electrical engineer who is rapidly closing in on 25 years at the fabled institution.

You’ll recall Daniel from some of his side projects, like the most accurate pendulum clock in the world, or his super-clicky pseudorandom number generator. He’s also teaching at the university level, and we’ve seen him give back to the community with his work for the “ZENIT in Electronics” contest, an annual STEM event that’s currently in its 39th year of inspiring students. Daniel is going to stop by the Hack Chat so we can pick his brain about what it’s like to work at CERN, what kind of projects he’s worked on, and what a career in Big Science is all about.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, March 1 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.

[Featured image: CERN, CC BY 4.0, via Wikimedia Commons]

Picking A Laser Hack Chat

February 20, 2023 by Dan Maloney 25 Comments

Join us on Wednesday, February 22 at noon Pacific for the Picking a Laser Hack Chat with Jonathan Schwartz!

You’ve got to admit that it’s a pretty cool world to live in that presents a problem like, “Which laser cutter should I buy?” It wasn’t all that long ago that decisions on laser purchases were strictly in the realm of Big Science, and the decision was driven as much by spending grant money as by the specifics of the application. If you were in need of a laser back then, chances are good you had some deep pockets, or at least access to someone else’s pockets.

Fast forward a couple of decades or so and buying a laser is an entirely different exercise. Lasers have become a commodity, and finding the right one depends entirely on your use cases. Lasers are no longer jealously guarded laboratory instruments, but workhorses on the vanguard of the desktop manufacturing revolution. They engrave, they cut, they melt — in short, they do a LOT of work. And it’s up to you to choose the right laser for the job.

To help us sort all this out and come up with a plan for figuring out the best laser for any use case, we’ve invited Jonathan Schwartz back on the Hack Chat. Jon dropped by back in March of 2021 to share his wealth of laser experience thanks to his laser-cutting business. This time around we’re going to focus — err, concentrate — oops, drill down — oh, whatever! — on the more practical aspects of buying a laser. We’ll talk about laser types, fiber lasers, applications vs. laser specs — anything you can think of. If you have questions about buying a laser, we’ll have answers!

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, February 22 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Vintage Electronics Hack Chat

January 23, 2023 by Dan Maloney 24 Comments

Join us on Wednesday, January 25 at noon Pacific for the Vintage Electronics Hack Chat with Keri Szafir!

The world of the hardware hacker is filled with smells. The forbidden but enticing waft of solder smoke, the acrid bite of the Magic Blue Smoke, the heady aroma of freshly greased gears, the unmistakable smell of hot metal — they all tell a story, sometimes good, sometimes bad.

But the smell inside a piece of vintage electronics? Now that’s a complicated story indeed. It might be the wax of the old capacitors, the resinous scent of well-baked resistors, the enameled wire in transformers, or just the smell of the hot glass of the vacuum tubes. Whatever it is, once you smell it, you’ll never forget it

For some of us, that first whiff starts a lifelong passion for vintage gear. Keri Szafir knows quite well what it’s like to be bitten by the vintage bug, so much so that she goes by “The Vacuum Tube Witch” over on her YouTube channel. Her projects include repairs and restorations of vintage amps and radios, and even new builds with old tubes. She’ll stop by the Hack Chat to talk about vintage electronics, tube ~~hoarding~~ collecting, and even her new interest in retro display technologies. Where there’s a tube, there’s a way!

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, January 25 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Machining With Electricity Explored In The Hack Chat

January 20, 2023 by Tom Nardi 16 Comments

As a Hackaday reader, it’s safe to assume you’ve got a better than average understanding of electricity. There’s also an excellent chance you’re familiar with machining, and may even have a lathe or old mill in the workshop. But combining the two, and actually machining a piece of metal with electricity, isn’t something that many home gamers can boast first-hand experience with.

Of course, that doesn’t mean there isn’t an interest. To help answer the burning (or at least, sparking) questions from the community, CEO and founder of Voxel Innovations Daniel Herrington stopped by this week’s Hack Chat to talk about the cutting edge of both electric discharge machining (EDM) and the closely related field of electrochemical machining (ECM). While his company uses the technology to produce components at incredible scales, Daniel got his start tinkering in the garage like so many of us, enabling him to provide both a professional and hobbyist prospective on the technologies.

Naturally, the first big question to be addressed was the difference between EDM and ECM. Put simply, electric discharge machining uses high-voltage to literally blast away material from the workpiece. The resulting finish is generally rough, and progress through the material tends to be slow, but it’s relatively simple to implement.

In contrast electrochemical machining could be thought of as a sort of reverse electroplating process, as the material being removed from the workpiece is dissolved and transferred to the cathode — though in practice the flow of pressurized electrolyte keeps it from actually plating the negatively charged tool. ECM is a faster process than EDM and allows for an exceptionally smooth surface finish, but is considerably more challenging from a technical perspective. Continue reading “Machining With Electricity Explored In The Hack Chat” →

Machining With Electricity Hack Chat

January 16, 2023 by Dan Maloney 12 Comments

Join us on Wednesday, January 18 at noon Pacific for the Machining with Electricity Hack Chat with Daniel Herrington!

With few exceptions, metalworking has largely been about making chips, and finding something hard enough and tough enough to cut those chips has always been the challenge. Whether it’s high-speed steel, tungsten carbide, or even little chunks of rocks like garnet or diamond, cutting metal has always used a mechanical interaction between tool and stock, often with spectacular results.

But then, some bright bulb somewhere realized that electricity could be used to remove metal from a workpiece in a controlled fashion. Whether it’s using electric sparks to erode metal — electric discharge machining (EDM) — or using what amounts to electroplating in reverse — electrochemical machining (ECM) — electrical machining methods have made previously impossible operations commonplace.

While the technology behind ExM isn’t really that popular in the hobby machine shop yet, a lot of the equipment needed and the methods to make it all work are conceivably DIY-able. But the first step toward that is understanding how it all works, and we’re lucky enough to have Daniel Herrington stop by the Hack Chat to help us out with that. Daniel is CEO and founder of Voxel Innovations, a company that’s on the cutting edge of electrochemical machining with its pulsed ECM technology. There’s a lot to unpack, so make sure you stop by so we can all get up to speed on what’s up with using electricity to do the machining.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, January 18 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Battery Engineering Hack Chat Gets Charged Up

December 16, 2022 by Tom Nardi 9 Comments

Turn the clock back a couple of decades, and the only time the average person would have given much thought to batteries was when the power would go out, and they suddenly needed to juice up their flashlight or portable radio. But today, high-capacity batteries have become part and parcel to our increasingly digital lifestyle. In fact, there’s an excellent chance the device your reading this on is currently running on battery power, or at least, is capable of it.

So let’s get to know batteries better. What’s the chemical process that allows them to work? For that matter, what even is a battery in the first place?

It’s these questions, and more, that made up this week’s Battery Engineering Hack Chat with Dave Sopchak. Our last Hack Chat of 2022 ended up being one of the longest in recent memory, with the conversation starting over an hour before the scheduled kickoff and running another half hour beyond when emcee Dan Maloney officially made his closing remarks. Not bad for a topic that so often gets taken for granted.

Continue reading “Battery Engineering Hack Chat Gets Charged Up” →